MWA International Ltd. has worked alongside the Shipping & Marine Industry for many years gaining invaluable experience. From this we have developed a unique range of welding electrodes to meet the requirement of reclamation & maintenance in Foundry Industry.
MWA公司與制糖行業(yè)已合作多年并積累了豐富的寶貴經(jīng)驗(yàn)。由此，我們開發(fā)了一系列獨(dú)特的焊條，以滿足制糖行業(yè)設(shè)備維護(hù)與修復(fù)的需求。
MWA International Ltd. - Our aim is to save companies money, we do this by reclaiming worn or broken components. This can lead to savings as there is a reduction in downtime and the reclaimed component may have an extended service life over the original component. Using our vast knowledge we are able to provide solutions to problems within your own company.
MWA公司 - 我們的目標(biāo)是為客戶節(jié)省資金，我們通過修復(fù)磨損或損壞的部件來實(shí)現(xiàn)這一目標(biāo)：減少停機(jī)時間，修復(fù)的部件可能比原始部件的使用壽命更長。利用我們豐富的專業(yè)知識，我們能夠?yàn)?/span>客戶內(nèi)部存在的問題提供解決方案。
|
No. |
Problem/問題部件 |
Solution/MWA焊材 |
|
1 |
Pumps & Housing 泵和外殼 |
鑄鐵焊條Mac Cast E405 鑄鐵焊條Mac Cast E407 |
|
2 |
Sprockets & Gears 鏈輪和齒輪 |
特種鋼焊條Mac Trode E66 鑄鐵焊條Mac Cast E407 |
|
3 |
Irrigation Tanks 沖洗槽 |
不銹鋼焊條Mac Stain E100 ELC 不銹鋼焊條Mac Stain E101 ELC |
|
4 |
Aluminium Loader Arms 鋁制裝卸臂 |
鋁合金焊條Mac Alum E97 |
|
5 |
Cart Bodies 車體 |
特種鋼焊條Mac Trode E66 |
|
6 |
Loco Tyres 機(jī)車輪轂 |
耐磨堆焊焊條Mac Hard E301 |
|
7 |
Railway Frogs/Crossing 鐵路轍叉/道口 |
特種鋼焊條Mac Trode E6130 |
|
8 |
Bearing/Bushes 軸承/襯套 |
銅合金焊條Mac Bronze E809 |
|
9 |
Springs 彈簧 |
特種鋼焊條Mac Trode E66 |
|
10 |
Cane Knives 甘蔗刀 |
工具鋼焊條Mac HSS E3062 耐磨堆焊焊條Mac Hard E306 |
|
11 |
Shafts 軸類 |
特種鋼焊條Mac Trode E66 |
|
12 |
Crusher Roll(Build Up) 破碎機(jī)輥(堆焊-增加尺寸) |
鑄鐵焊條Mac Cast E407 |
|
13 |
Crusher Roll(Hard Face) 破碎機(jī)(堆焊-耐磨) |
耐磨堆焊焊條Mac Hard E306 耐磨堆焊焊條Mac Hard E308 |
|
14 |
Boiler House Tubes 鍋爐房管 |
不銹鋼焊條Mac Stain E100 ELC |
|
15 |
Evaporator Pans 蒸發(fā)器皿 |
鑄鐵焊條Mac Cast E405 |
|
16 |
Condenser Tubes/Pipe 冷凝器管/管道 |
銀釬焊焊條Mac Silver G5050/G5056 |
|
17 |
Stud Removal 螺柱拆除 |
螺柱拆除專業(yè)焊條Mac Stud E73 |
Problems & Solutions
問題與解決方案
As a manufacturer we pride ourselves in not only supplying the right product for the job but also in ensuring that the correct methods of application are used before, during and after welding. Remember, If you are lucky enough to own a Ferrari, but put the wrong petrol in it, you can be sure it will not perform to its optimum.
作為一家焊材制造商，我們不僅提供正確的焊材，而且確保在焊接之前、期間和之后使用正確的應(yīng)用方法，我們?yōu)榇烁械阶院馈Ｕ堄涀?，如果您足夠幸運(yùn)擁有一輛法拉利，但卻加注了錯誤的汽油，可以肯定它不會達(dá)到正常性能。
1. Pumps and Housings - Generally in a Sugar plant these parts are often heavily contaminated with oil/grease etc and can often be difficult to weld. Mac Cast E405 and Mac Cast E407 are both designed to overcome porosity and require minimal (if any) preheat.
泵和外殼 - 通常在制糖廠，這些零件經(jīng)常被油/油脂等嚴(yán)重污染，并且通常很難焊接。純鎳鑄鐵焊條Mac Cast E405和鎳鐵鑄鐵焊條Mac Cast E407的設(shè)計(jì)都是為了克服氣孔，并且需要最少的預(yù)熱（如果必要的話）。
2. Sprockets and Gears - Once we have established the base material, i.e. Cast iron or steel then we can proceed with the repair, for cast iron gear teeth we would recommend Mac Cast E407 and for steel Mac Trode E66.
鏈輪和齒輪 - 一旦我們確定了母材，比如鑄鐵或者鋼，我們可以繼續(xù)維修。對于鑄鐵和鋼，我們分別推薦使用鎳鐵鑄鐵焊條Mac Cast E407和鎳鉻合金特種鋼焊條Mac Trode E66。
3. Irrigation Tanks - These would normally be made from stainless steel in either ASTM 316 or ASTM 308 type. Mac Stain E100 ELC or Mac Stain E101 ELC would provide a corrosion resistant weld to either grade.
沖洗槽 - 這些通常由ASTM 316或ASTM 308類型的不銹鋼制成。不銹鋼焊條Mac Stain E100 ELC或Mac Stain E101 ELC可提供任一等級的耐腐蝕焊縫。
4. Aluminium Loader Arms - Readily welded using a gas rod or an electrode using Mac Alum G97 or Mac Alum E97 (DC output required for electrode).
鋁制裝卸臂 - 使用鋁合金焊條Mac Alum E97（直流）容易焊接。
5. Cart Bodies - A high strength repair, resistant to heavy impact and abrasion is achieved using Mac Trode E66.
車體 - 使用鎳鉻合金特種鋼焊條Mac Trode E66可實(shí)現(xiàn)高強(qiáng)度修復(fù)，抗嚴(yán)重沖擊和磨損。
6. Loco Tyres - When repairing worn loco tyres, it is important that the weld repair is not too hard, therefore we would recommend the use of Mac Hard E301 this will give a tough, impact resistant weld repair which will not damage other components. This is vital to the overall success of this operation.
機(jī)車輪轂 - 在維修磨損的機(jī)車輪轂時，重要的是焊接修復(fù)不要太硬，因此我們推薦使用堆焊焊條Mac hard E301，這將提供堅(jiān)固、耐沖擊的焊接修復(fù)，不會損壞其他部件。這對整體修復(fù)成功至關(guān)重要。
7. Railway Frogs and Crossings - Most railway crossings are made from 13% manganese steel, by using Mac Trode E6130 we are able to replicate exactly the chemical composition of the original component, thus few if any metallurgical problems arise.
鐵路轍叉和道口 - 大多數(shù)鐵路道口由13%錳鋼制成，通過使用特種鋼焊條Mac Trode E6130，我們能夠精確復(fù)制原始成分的化學(xué)成分，因此幾乎不會出現(xiàn)任何冶金問題。
8. Bearing and Bushes - These are often a very expensive component and may on occasions be discarded without any thought of repair. By using Mac Bronze E809 (DC output required) these parts can be reclaimed very easily.
軸承和襯套 - 這些部件通常非常昂貴，有時可能會被丟棄而不考慮維修。通過使用銅合金焊條Mac Bronze E809（直流），這些零件可以很容易地修復(fù)。
9. Springs - In the sugar industry the workload placed on springs is immense, it is very important that any weld repair is able to withstand these heavy loads. By using Mac Trode E66 any repair will be resistant to impact, friction, abrasion and corrosion under severe loading.
彈簧 - 在制糖行業(yè)中，彈簧承受的工作量是巨大的，任何焊接修復(fù)都必須能夠承受這些重載。通過使用鎳鉻合金特種鋼焊條Mac Trode E66，任何修復(fù)都能在嚴(yán)重負(fù)載下抵抗沖擊、摩擦、磨損和腐蝕。
10. Cane Knives - To maintain and even extend the life of cane knives either Mac HSS E3062 or Mac Hard E304 can be used, with preference given to Mac HSS E3062.
甘蔗刀 - 為了維護(hù)甚至延長甘蔗刀的使用壽命，可以使用工模具焊條Mac HSS E3062或堆焊焊條Mac Hard E306，推薦優(yōu)先使用Mac HSS E3062。
11. Shafts - Shaft repair is a constant problem in the sugar industry. By using Mac Trode E66 an extended life can be achieved due to the resistance of Mac Trode E66 to heat, abrasion, friction and corrosion. Most important when repairing shafts is to ensure the correct repair method is used.
軸類 - 在制糖行業(yè)，軸的維修一直是個問題，MWA推薦使用鎳鉻合金特種鋼焊條Mac Trode E66。由于Mac Trode E66俱佳的耐熱性、耐磨性、摩擦性和耐腐蝕性，可以延長軸類部件的使用壽命。維修軸時最重要的是確保使用正確的維修方法。
12. Crusher Roll (Build-up) - On cast iron crusher rolls, the most cost effective electrode is Mac Cast E407. This will give a sound deposit on contaminated cast irons with minimal or no preheat required.
破碎機(jī)輥（堆積-尺寸） - 在鑄鐵破碎機(jī)輥上，成本效益佳的方案之一是采用鎳鐵鑄鐵焊條Mac cast E407。這將在不需要預(yù)熱的情況下，在受污染的鑄鐵上形成良好的沉積物。
13. Crusher Roll (Hard Face) - Using a dot deposit technique Mac Hard E308 has proven to be a most successful alloy throughout the sugar industry, alternatives such as Mac Hard E306 can also be used.
破碎機(jī)輥（硬面-耐磨） - 使用點(diǎn)堆焊技術(shù)，堆焊焊條Mac Hard E308已被證明是整個制糖行業(yè)最成功的焊條，也可以使用Mac Hard E306等替代品。
14. Boiler House Tubes - Usually stainless steel, Mac Stain E100 ELC or Mac Stain E101 ELC are most likely to be used.
鍋爐房管道 - 通常使用不銹鋼材質(zhì)，最有可能采用不銹鋼焊條Mac Stain E100 ELC或Mac Stain E101 ELC。
15. Evaporator Pans - Usually cast iron, a successful repair is achieved using Mac Cast E406.
蒸發(fā)器皿 - 材質(zhì)通常為鑄鐵，使用純鎳鑄鐵焊條Mac Cast E405可成功修復(fù)。
16. Condensor Tubes/Copper Tubes - Repaired using a low temperature silver alloy for maximum capilliary action, the higher the % silver the more likely a successful long lasting repair is achieved, Mac Silver G5050 is a cadmium free alloy.
冷凝器管/銅管 - 一般使用低溫銀合金進(jìn)行修復(fù)，純度越高銀越有可能實(shí)現(xiàn)成功的持久修復(fù)，Mac silver G5050是一種無鎘合金。
17. Stud Removal - For broken studs / bolts etc the cost of drilling, retapping is relatively cheap, however the time taken is not !! Mac Stud E73 allows the removal of studs and bolts with no damage to threads etc. A repair which would normally take hours now takes minutes !!
螺柱拆除 - 對于斷裂的螺柱/螺栓等，鉆孔、重新攻絲的成本相對較低，但所需的時間卻不是??！螺柱拆除焊條Mac Stud E73可以在不損壞螺紋等的情況下拆卸螺柱和螺栓。通常需要數(shù)小時的維修現(xiàn)在僅需要幾分鐘！！
