滄州巨祥減速機雙級蝸桿及齒輪-蝸桿減速器（JB/T7008-1993）由兩類產(chǎn)品構(gòu)成，其中GCWU型雙級蝸桿減速器是由速比及規(guī)格不同的兩級圓弧圓柱蝸桿傳動組成；齒輪—蝸桿減速器是由高速級為圓柱齒輪傳動、低速級為圓弧圓柱蝸桿傳動的兩級傳動組成。按低速級蝸桿置向不同可分為：蝸桿下置式、蝸桿側(cè)置式、蝸桿上置式三種結(jié)構(gòu)形式。具有承載能力高、傳動效率高、傳動比大、結(jié)構(gòu)緊湊等特點，主要適用于冶金、礦山、起重、運輸、化工、建筑、建材、輕工等行業(yè)。
工作條件：輸入軸轉(zhuǎn)速不超過1500r/min；工作環(huán)境溫度為—40～40℃，當工作環(huán)境溫度低于0℃時，啟動前潤滑油必須加熱到0℃以上，或采用低凝固點的潤滑油；減速器可正、反向運轉(zhuǎn)。
GCWU型—低速級蝸桿在蝸輪之下的齒輪—蝸桿減速器； 其中C—ZG型蝸桿；G—齒輪；W—蝸桿減速器；U—蝸桿下置式；
GCWU、GCWO、GCWS型減速器額定輸入功率P1及輸出轉(zhuǎn)矩T2
公稱傳 動比i |
輸入轉(zhuǎn)速 n1/r·min-1 |
低速級中 心距a/mm |
100 |
125 |
160 |
200 |
250 |
315 |
355 |
400 |
450 |
500 |
額定輸入功率P1/kW；額定輸出轉(zhuǎn)矩T2/N·m |
||||||||||||
35.5 |
1500 |
P1 |
4.02 |
7.1 |
12.3 |
19.8 |
35.8 |
57.0 |
67.0 |
88.0 |
112.0 |
139.0 |
T2 |
770 |
1400 |
2480 |
4080 |
7500 |
12100 |
13500 |
18900 |
24000 |
30200 |
||
1000 |
P1 |
3.0 |
5.75 |
9.8 |
14.8 |
27.7 |
46.7 |
57.5 |
78.0 |
105.0 |
126.0 |
|
T2 |
840 |
1610 |
2750 |
4400 |
8500 |
14500 |
17000 |
24700 |
33500 |
40400 |
||
750 |
P1 |
2.4 |
4.54 |
7.8 |
12.3 |
23.0 |
38.7 |
49.5 |
68.0 |
87.0 |
110.0 |
|
T2 |
870 |
1670 |
2990 |
4800 |
9100 |
15500 |
19000 |
28000 |
36000 |
46200 |
||
500 |
P1 |
1.75 |
3.3 |
6.0 |
9.4 |
17.0 |
28.8 |
37.5 |
51.0 |
63.0 |
85.0 |
|
T2 |
920 |
1730 |
3320 |
5400 |
9800 |
17000 |
21000 |
31000 |
38000 |
52500 |
||
40 |
1500 |
P1 |
3.7 |
6.6 |
11.0 |
18.0 |
33.0 |
51.0 |
61.0 |
85.0 |
101.0 |
125.0 |
T2 |
810 |
1450 |
2600 |
4200 |
7800 |
12500 |
14000 |
21000 |
25000 |
31500 |
||
1000 |
P1 |
2.7 |
5.0 |
8.2 |
13.0 |
24.5 |
42.5 |
53.0 |
77.0 |
95.0 |
120.0 |
|
T2 |
870 |
1750 |
2800 |
4500 |
8700 |
15000 |
18000 |
28000 |
34500 |
43500 |
||
750 |
P1 |
2.25 |
4.1 |
6.7 |
10.5 |
19.5 |
34.0 |
43.5 |
62.0 |
77.0 |
105.0 |
|
T2 |
910 |
1850 |
3000 |
4850 |
9200 |
16000 |
19500 |
29500 |
37000 |
49500 |
||
500 |
P1 |
1.05 |
3.0 |
5.1 |
8.2 |
14.5 |
25.5 |
32.5 |
46 |
56.0 |
75.0 |
|
T2 |
1050 |
1650 |
3350 |
5500 |
9900 |
17500 |
21500 |
32000 |
39000 |
53000 |
||
45 |
1500 |
P1 |
3.4 |
6.1 |
10.3 |
16.5 |
31.0 |
49.5 |
59.0 |
83.0 |
99.0 |
125.0 |
T2 |
820 |
1500 |
2650 |
4300 |
8200 |
13500 |
15000 |
22500 |
27000 |
34000 |
||
1000 |
P1 |
2.5 |
4.65 |
7.5 |
12.0 |
22.5 |
38.5 |
48.0 |
71.0 |
87.0 |
115.0 |
|
T2 |
880 |
1650 |
2850 |
4650 |
8800 |
15500 |
18500 |
28500 |
35500 |
46500 |
||
750 |
P1 |
2.0 |
3.75 |
6.2 |
9.7 |
18.0 |
31.0 |
40.0 |
56.0 |
70.0 |
95.0 |
|
T2 |
920 |
1750 |
3100 |
5000 |
9300 |
16500 |
20000 |
30000 |
37500 |
51000 |
||
500 |
P1 |
1.45 |
2.75 |
4.8 |
7.7 |
13.5 |
23.0 |
29.5 |
42.0 |
51.0 |
68.0 |
|
T2 |
980 |
1900 |
3500 |
5800 |
10000 |
18000 |
22000 |
33000 |
40500 |
54000 |
||
50 |
1500 |
P1 |
3.1 |
5.6 |
9.8 |
15.5 |
29.5 |
48.5 |
58.0 |
81.0 |
97.0 |
120.0 |
T2 |
840 |
1550 |
2700 |
4300 |
8300 |
14000 |
16000 |
23500 |
28500 |
35500 |
||
1000 |
P1 |
2.25 |
4.25 |
7.2 |
11.0 |
21.5 |
36.5 |
46.5 |
67.0 |
83.0 |
110.0 |
|
T2 |
900 |
1700 |
2900 |
4700 |
8900 |
15500 |
19000 |
29000 |
36000 |
48000 |
||
750 |
P1 |
1.8 |
3.35 |
6.0 |
9.4 |
17.0 |
29.5 |
38.5 |
54.0 |
67.0 |
90.0 |
|
T2 |
940 |
1800 |
3200 |
5100 |
9400 |
16500 |
20500 |
30500 |
38000 |
51000 |
||
500 |
P1 |
1.3 |
2.5 |
4.65 |
7.4 |
13.0 |
22.0 |
28.0 |
39.5 |
48.5 |
65.0 |
|
T2 |
1000 |
1950 |
3650 |
5900 |
10500 |
18000 |
22000 |
33500 |
41000 |
55000 |
||
56 |
1500 |
P1 |
2.9 |
5.3 |
8.7 |
13.5 |
26.0 |
44.5 |
55.0 |
79.0 |
93.0 |
120.0 |
T2 |
860 |
1600 |
2750 |
4450 |
8500 |
14500 |
17000 |
26500 |
31500 |
40500 |
||
1000 |
P1 |
2.1 |
3.95 |
6.6 |
10.0 |
19.0 |
33.0 |
42.5 |
59.0 |
73.0 |
100.0 |
|
T2 |
920 |
1750 |
3050 |
4850 |
9200 |
16000 |
19500 |
29500 |
37000 |
50000 |
||
750 |
P1 |
1.65 |
3.2 |
5.6 |
8.6 |
15.5 |
27.0 |
34.5 |
48.5 |
59.0 |
80.0 |
|
T2 |
960 |
1850 |
3400 |
5400 |
9700 |
17000 |
21000 |
31500 |
38500 |
53000 |
||
500 |
P1 |
1.2 |
2.35 |
4.2 |
6.8 |
11.5 |
20.0 |
26.0 |
35.5 |
43.0 |
58.0 |
|
T2 |
1000 |
2000 |
3750 |
6300 |
11000 |
19000 |
23000 |
34500 |
42000 |
57000 |
||
63 |
1500 |
P1 |
2.55 |
4.7 |
8.1 |
12.5 |
24.0 |
40.5 |
51.0 |
74.0 |
88.0 |
115.0 |
T2 |
880 |
1650 |
2800 |
4550 |
8700 |
15000 |
18000 |
28000 |
33500 |
44000 |
||
1000 |
P1 |
1.85 |
3.45 |
6.2 |
9.7 |
17.5 |
30.5 |
39.5 |
55.0 |
68.0 |
91.0 |
|
T2 |
940 |
1800 |
3200 |
5100 |
9400 |
16500 |
20500 |
30500 |
38000 |
50000 |
||
750 |
P1 |
1.5 |
2.75 |
5.2 |
8.1 |
14.0 |
25.5 |
31.5 |
44.0 |
56.0 |
73.0 |
|
T2 |
990 |
1850 |
3450 |
5600 |
10000 |
18000 |
21500 |
32500 |
41000 |
53000 |
||
500 |
P1 |
1.05 |
2.05 |
3.9 |
6.4 |
11.0 |
18.5 |
24.0 |
33.0 |
40.5 |
54.0 |
|
T2 |
1050 |
2050 |
3850 |
6600 |
11000 |
19500 |
24000 |
35500 |
44000 |
59000 |
||
71 |
1500 |
P1 |
2.3 |
4.35 |
7.5 |
12.0 |
22.0 |
37.5 |
47.5 |
69.0 |
83.0 |
115.0 |
T2 |
900 |
1700 |
2900 |
4750 |
8900 |
15500 |
19000 |
28000 |
34000 |
48000 |
||
1000 |
P1 |
1.7 |
3.15 |
5.9 |
9.0 |
16.0 |
28.0 |
36.0 |
52.0 |
64.0 |
84.0 |
|
T2 |
960 |
1850 |
3300 |
5300 |
9700 |
17500 |
21000 |
31000 |
39000 |
53000 |
||
750 |
P1 |
1.35 |
2.55 |
4.85 |
7.5 |
13.0 |
23.5 |
29.0 |
41.5 |
52.0 |
67.0 |
|
T2 |
1000 |
1900 |
3600 |
5800 |
10500 |
19000 |
22500 |
33000 |
41500 |
55000 |
||
500 |
P1 |
0.98 |
1.9 |
3.65 |
6.0 |
9.8 |
17.5 |
22.0 |
31.5 |
37.5 |
50.0 |
|
T2 |
1050 |
2100 |
3950 |
6800 |
11500 |
21000 |
24500 |
36500 |
44000 |
61000 |
||
80 |
1500 |
P1 |
2.1 |
3.95 |
6.9 |
11.0 |
20.0 |
35.5 |
45.5 |
63.0 |
78.0 |
105.0 |
T2 |
920 |
1750 |
2950 |
4900 |
9100 |
16000 |
19500 |
29000 |
36000 |
50000 |
||
1000 |
P1 |
1.55 |
2.85 |
5.4 |
8.2 |
14.5 |
26.5 |
34.5 |
46.5 |
58.0 |
75.0 |
|
T2 |
980 |
1850 |
3400 |
5500 |
9800 |
17500 |
21500 |
31500 |
40000 |
53000 |
||
750 |
P1 |
1.25 |
2.3 |
4.45 |
6.9 |
12.0 |
22.0 |
28.0 |
37.0 |
46.5 |
61.0 |
|
T2 |
1050 |
2000 |
3700 |
6100 |
10500 |
19000 |
23000 |
33500 |
42500 |
56000 |
||
500 |
P1 |
0.88 |
1.7 |
3.3 |
5.5 |
9.4 |
17.0 |
21.0 |
28.5 |
34.5 |
45.5 |
|
T2 |
1100 |
2100 |
4050 |
7000 |
12500 |
21500 |
25500 |
38000 |
46000 |
62000 |
||
90 |
1500 |
P1 |
2.0 |
3.8 |
6.4 |
10.0 |
18.0 |
32.0 |
42.0 |
58.0 |
72.0 |
99.0 |
T2 |
930 |
1800 |
3050 |
4950 |
9300 |
16000 |
20000 |
29500 |
36500 |
51000 |
||
1000 |
P1 |
1.45 |
2.75 |
5.0 |
7.8 |
13.5 |
24.5 |
31.0 |
43.5 |
55.0 |
71.0 |
|
T2 |
990 |
1900 |
3450 |
5600 |
10000 |
17500 |
22000 |
32500 |
41500 |
54000 |
||
750 |
P1 |
1.15 |
2.2 |
4.05 |
6.7 |
11.5 |
20.0 |
25.0 |
35.5 |
43.5 |
58.0 |
|
T2 |
1050 |
2000 |
3750 |
6300 |
11000 |
19500 |
23500 |
34500 |
43000 |
58000 |
||
500 |
P1 |
0.84 |
1.6 |
3.0 |
5.2 |
8.8 |
15.5 |
19.0 |
27.0 |
33.0 |
43.0 |
|
T2 |
1100 |
2150 |
4100 |
7200 |
12500 |
22000 |
26000 |
39000 |
48000 |
64000 |
||
100 |
1500 |
P1 |
1.9 |
3.35 |
5.7 |
8.9 |
16.5 |
29.0 |
37.0 |
54.0 |
67.0 |
87.0 |
T2 |
900 |
1650 |
2800 |
4550 |
8500 |
15500 |
19000 |
29000 |
37000 |
47000 |
||
1000 |
P1 |
1.4 |
2.5 |
4.25 |
6.7 |
12.0 |
21.0 |
27.0 |
38.5 |
48.0 |
62.0 |
|
T2 |
980 |
1750 |
3050 |
4950 |
9100 |
16000 |
20000 |
30500 |
38000 |
50000 |
||
750 |
P1 |
1.15 |
2.2 |
3.6 |
5.6 |
9.7 |
17.0 |
22.0 |
31.0 |
38.5 |
50. |
|
|
|
|
|
|
|
|
|
|
|
|
||
GCWU齒輪-蝸桿減速器的實際傳動比
低速級 中心距 a/mm |
公稱傳動比iN |
|||||||||
35.5 |
40 |
45 |
50 |
56 |
63 |
71 |
80 |
90 |
100 |
|
實際傳動比i |
||||||||||
100 |
37.20 |
40.24 |
45.10 |
50.80 |
56.00 |
65.95 |
74.19 |
84.15 |
89.97 |
101.68 |
125 |
37.20 |
40.24 |
45.10 |
50.80 |
56.00 |
65.95 |
74.19 |
84.15 |
89.97 |
101.68 |
160 |
37.20 |
41.82 |
47.24 |
50.32 |
57.40 |
66.06 |
71.15 |
80.05 |
90.63 |
100.64 |
200 |
37.20 |
41.82 |
47.24 |
50.32 |
58.22 |
65.07 |
73.21 |
83.08 |
95.27 |
100.64 |
250 |
37.34 |
41.79 |
46.98 |
50.81 |
56.62 |
64.74 |
73.21 |
83.08 |
95.27 |
101.61 |
315 |
37.20 |
41.82 |
45.56 |
50.84 |
57.05 |
64.43 |
73.37 |
84.42 |
90.63 |
101.68 |
355 |
35.39 |
39.78 |
43.33 |
48.36 |
54.27 |
61.29 |
69.79 |
80.30 |
86.21 |
96.72 |
400 |
37.21 |
41.82 |
46.52 |
52.11 |
58.71 |
65.07 |
73.21 |
83.09 |
94.05 |
104.22 |
450 |
37.21 |
41.82 |
46.52 |
52.11 |
58.71 |
65.07 |
73.21 |
83.09 |
94.05 |
104.22 |
500 |
37.34 |
41.79 |
45.10 |
50.81 |
57.60 |
65.07 |
72.24 |
83.08 |
89.97 |
101.61 |
低速級 中心距 a/mm |
公稱傳動比iN |
|||||||||
112 |
125 |
140 |
160 |
180 |
200 |
224 |
250 |
280 |
315 |
|
實際傳動比i |
||||||||||
100 |
111.97 |
131.90 |
148.38 |
168.31 |
179.95 |
209.10 |
224.43 |
255.00 |
273.7 |
— |
125 |
111.97 |
131.90 |
148.38 |
168.31 |
179.95 |
209.10 |
224.43 |
255.00 |
273.7 |
— |
160 |
114.80 |
132.11 |
142.30 |
160.10 |
181.27 |
207.41 |
225.50 |
252.94 |
275.00 |
335.50 |
200 |
116.44 |
130.13 |
146.43 |
166.17 |
190.53 |
207.56 |
225.50 |
253.13 |
275.00 |
330.00 |
250 |
113.24 |
129.47 |
146.43 |
166.16 |
190.53 |
209.10 |
232.34 |
255.00 |
283.34 |
334.34 |
315 |
114.10 |
128.86 |
146.74 |
168.84 |
181.26 |
207.42 |
222.96 |
252.95 |
271.9 |
320.84 |
355 |
108.54 |
122.58 |
139.58 |
160.60 |
172.42 |
193.30 |
212.08 |
258.01 |
277.34 |
315.40 |
400 |
117.42 |
130.13 |
146.41 |
166.17 |
188.11 |
209.55 |
224.31 |
260.66 |
279.02 |
322.79 |
450 |
117.42 |
130.13 |
146.41 |
166.17 |
188.11 |
209.55 |
224.31 |
265.77 |
284.09 |
322.79 |
500 |
115.19 |
130.13 |
144.48 |
166.16 |
179.95 |
202.72 |
230.63 |
252.16 |
286.88 |
331.88 |
GCWU減速器高速級與低速級的中心距及組合
型號 |
高速級及低速級中心距 |
||||||||||
GCWU CCWU |
高速級 |
63 |
80 |
100 |
125 |
160 |
200 |
250 |
|||
低速級 |
100 |
125 |
160 |
200 |
250 |
315 |
355 |
400 |
450 |
500 |
|
GCWS CCWS |
高速級 |
63 |
80 |
100 |
125 |
160 |
200 |
250 |
|||
低速級 |
100 |
125 |
160 |
200 |
250 |
315 |
355 |
400 |
450 |
500 |
|
GCWO CCWO |
高速級 |
63 |
80 |
100 |
125 |
— |
— |
— |
|||
低速級 |
100 |
125 |
160 |
200 |
250 |
— |
— |
— |
— |
— |
|
2．公稱傳動比
GCWU雙級蝸桿減速器的公稱傳動比
公稱傳動比i |
200 |
250 |
315 |
400 |
500 |
630 |
800 |
1000 |
1250 |
1600 |
2000 |
2500 |
3150 |
3550 |
GCWU齒輪-蝸桿減速器的公稱傳動比
公稱傳動比i |
35．5 |
40 |
45 |
50 |
56 |
63 |
71 |
80 |
90 |
100 |
112 |
125 |
140 |
160 |
180 |
200 |
224 |
250 |
280 |
315 |
3．齒輪
齒輪基準齒形按GB1356-1988《漸開線圓柱齒輪基準齒形》的規(guī)定；齒輪模數(shù)m按GB1357-1987《漸開線圓柱齒輪模數(shù)》的規(guī)定。
4．蝸桿
蝸桿齒廓為ZC1形；蝸桿螺旋線方向為右旋。
