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　位于韓國Daegu的Zeus科技有限公司是業(yè)內(nèi)領先的釘子和螺絲校對機設備供應商。Zeus公司成立于1979年，最初生產(chǎn)用于林業(yè)產(chǎn)品和建筑行業(yè)中電動釘槍的釘子。十年前，公司擴展了價值鏈，開始設計、制造和營銷校對機，來服務于緊固件行業(yè)。今天，公司提供校對設備的 1 0 種標準模型，將產(chǎn)品出口到其它亞洲國家、美洲、歐洲、中東和非洲。多年以來，Zeus公司通過持續(xù)不斷地提升設備性能和拓展市場占有率獲得了領先的市場地位。
　　其核心產(chǎn)品之一MS-7，是一款雙路皮帶喂料注模塑料校正機。這種設備帶來高生產(chǎn)速度 – 高達每分鐘3,000 個釘子– 并減少了廢料。它裝備了傳送齒輪、雙路皮帶、水冷卷邊齒輪、旋轉刀頭和自動調(diào)整的堆垛機。
　　為了構建MS-7，Zeus公司以性能、廢料和設備的運轉時間等為基準和推動力，從而使其成為一個具有競爭力的解決方案。為打造高效、經(jīng)濟型設備，Zeus公司與羅克韋爾自動化進行了合作。
Zeus 公司需要驅動擠壓機、涂抹傳送帶和移動傳送帶的快速標準的電機。公司還需要擁有伺服控制電機的設備來控制刀具和分度器的位置和速度。由于刀具需要與主電機同步， Zeus公司還需要一個外部編碼器。另外，分度器事件觸發(fā)要與生產(chǎn)線速度同步。
　　羅克韋爾自動化OEM團隊與Zeus 展開合作，派出了應用和顧問專家。在聽取了客戶的需求并分析情況之后，OEM團隊提出了一套基于羅克韋爾自動化集成架構的解決方案，這套解決方案提供可擴展的控制、網(wǎng)絡、可視化和信息技術，用于離散、運動、過程、批處理和傳動控制以及安全。另外，OEM團隊還為項目提供項目管理、開發(fā)、測試和設備安裝。
　　MS-7 配置了一個CompactLogix L32E可編程自動化控制器(PAC)，為設備級控制應用而設計。PanelView Plus 1000終端 – 使操作員能夠以圖形化的形式來監(jiān)測、控制和顯示信息 – 這也是解決方案的一部分。
　　其它元器件包括PowerFlex 40交流變頻器，擁有無傳感器矢量控制功能;由Ultra 3000數(shù)字伺服變頻器控制的Allen-Bradley MP-系列低慣性、高轉矩無刷伺服電機;以及POINT I/O 模塊。RSLogix 5000軟件是應用程序的開發(fā)平臺。
　　根 據(jù) Zeus 的反饋，系統(tǒng)易于安裝、學習和使用。RSLogix 5000使編程變得簡單，從而減少了工程的時間。 EtherNet/IP和DeviceNet網(wǎng)絡通過減少了電纜布線，縮短了啟動時間。 EtherNet/IP上的變頻器和DeviceNet上的伺服系統(tǒng)確保了控制器中的可訪問功能性設備參數(shù)可以通過Zeus遠程設備管理系統(tǒng)來進行遠程訪問。
　　Zeus 的反饋是公司將設備啟動時間從7天減少到了5天，而工程時間從1 5天減少到1 2天。另外，由于羅克韋爾自動化提供了世界范圍的支持服務，Zeus公司依靠羅克韋爾自動化來協(xié)助他們解決Zeus公司歐洲和北美客戶的維修問題。這樣一來就節(jié)省了 Zeus公司用于海外旅行的時間和費用。

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