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塑鋼門窗近幾年在國內(nèi)方興未艾，傳統(tǒng)塑鋼門窗都是推拉窗，但推拉窗氣密性和開啟方式等方面存在一系列不便和缺陷，而隨著人們生活水平的提高，平開翻轉(zhuǎn)窗開始進(jìn)入市場。平開翻轉(zhuǎn)窗和推拉窗的結(jié)構(gòu)區(qū)別在于五金件上，目前國內(nèi)平開翻轉(zhuǎn)窗五金件主要從國外進(jìn)口。北新建材(集團)有限公司2001年在國家經(jīng)貿(mào)委的支持下上馬全國第一條全自動門窗五金沖壓線，對于生產(chǎn)出來的五金件質(zhì)量的壽命檢測是一個新的問題。
　　五金件質(zhì)量的壽命檢測目前國內(nèi)沒有標(biāo)準(zhǔn)，我們參考?xì)W洲的標(biāo)準(zhǔn)主要有以下幾方面要求：
　　1：開啟壽命：要求不低于50000次，動作要求模擬人工開啟門窗，即先平開，執(zhí)手在第一開關(guān)位置時(如圖1中位置)，為起始位置。逆時針轉(zhuǎn)動90?！〉狡介_位置，水平向外平開，窗扇開啟大約35。(以平開轉(zhuǎn)軸位置為軸心)，然后關(guān)閉窗扇，將執(zhí)手順時針旋轉(zhuǎn)90?！〉疥P(guān)閉位置;平開動作結(jié)束，執(zhí)手回到第一開關(guān)位置時，再將執(zhí)手逆時針轉(zhuǎn)動180?！〉缴蠎椅恢?，向外、向下拉平開上懸，窗扇開啟大約15。(以平開下轉(zhuǎn)軸位置為軸心)，然后關(guān)閉窗扇，將執(zhí)手順時針旋轉(zhuǎn)180?！〉疥P(guān)閉位置;此平開與上懸為一個動作周期，為一次平開上懸開啟。
　　2：開啟頻率：檢測頻率為5次/分
　　3：開關(guān)門窗力不大于100N，開啟執(zhí)手力矩不大于1N.m;
　　據(jù)筆者在國內(nèi)和歐洲五大五金件生產(chǎn)廠參觀的結(jié)果看，主要是用氣缸來實現(xiàn)以上動作，雖然基本可以實現(xiàn)動作，但如果窗型復(fù)雜，這種設(shè)備適用的靈活性和方便性極差，我們考慮用伺服電機和滾珠絲杠來實現(xiàn)以上動作并克服其弊端，設(shè)備已調(diào)試完畢，運行效果良好。
我們用兩臺伺服電機，這里我們選用了三菱公司的MR-J2S-A型伺服電機，一臺用于開執(zhí)手，一臺用于開窗扇，用三菱公司的FX2N型PLC控制整個系統(tǒng)的協(xié)調(diào)工作，系統(tǒng)的狀態(tài)由觸摸屏來顯示和調(diào)整，如工作頻率和次數(shù)的設(shè)定，實際工作次數(shù)、系統(tǒng)故障原因及拉力和扭力的顯示。拉執(zhí)手的長桿在執(zhí)手
　　接頭處有一類似于機器手的萬向接，便于換向。
　　現(xiàn)將系統(tǒng)的工作流程描述于下：
　　1) 在觸摸屏上設(shè)定工作頻率和次數(shù)和窗型大小。
　　2) 在操作臺上選定是要進(jìn)行平開檢測還是要進(jìn)行平開上懸開檢測(以下以平開上懸為例描述)，啟動任務(wù)，系統(tǒng)開始運行。
　　3) 首先1號伺服將執(zhí)手逆時針旋轉(zhuǎn)90o到平開位置，即將執(zhí)手置于水平位置。
　　4) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往外平開，窗扇開啟大約35。(以平開轉(zhuǎn)軸位置為軸心，即1圖中的2處)。
　　5) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往里關(guān)上。
　　6) 1號伺服將執(zhí)手順時針旋轉(zhuǎn)90o到關(guān)閉位置，即起點位置。以上完成一次平開檢測。
　　7) 1號伺服將執(zhí)手逆時針旋轉(zhuǎn)180o到上懸位置，即和窗扇平行位置。
　　8) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往外平開，窗扇開啟大約15。(以平開下轉(zhuǎn)軸位置為軸心，即1圖中的1處)。
　　9) 2號伺服沿絲杠方向?qū)⒋吧韧ㄟ^執(zhí)手往里關(guān)上。
　　10) 1號伺服將執(zhí)手順時針旋轉(zhuǎn)180o到關(guān)閉位置，即起點位置。以上完成一次平開上懸檢測。
　　以上是實驗機的工作流程，由于窗型大小不一，窗扇開啟35o時，2號伺服
　　沿絲杠方向行走距離不一樣，所以每次實驗開始必須要在觸摸屏上選定窗型大小，另外有外平開和平開上懸窗戶的區(qū)別，它們的工作流程也不一樣，所以要在工作前選好，否則會損壞五金件。

Texas Instruments 500-5001

SIEMENS SIMATIC 6ES5304-3UB11 INTERFACE MODULE 6ES53043UB11

WS-C3560-48PS-S CISCO 3560-48PS SWICTH W/1 YR -WSC356048PSS Fast Shipp

SIEMENS 6AV3637-1PL00-0AXO TP37-10 touch glass

Siemens LOGO! 230RC 6ED1 052-1FB00-0BA5 6ED10521FB000BA5

Pacific Scientific SC453-004-05

Schneider Modicon Gould ASBDEP218Module AS-BDEP-218 ASBDE

Schneider Modicon AS-BDAU-204 Compact Analog OUT ASBDAU204

Schneider Modicon AS-C484-065 NSFP ASC484065

Schneider Modicon AS-J200-001

Schneider Modicon AS-B550-101 OUTPUT MODULE H-12274

Schneider Modicon Input Part AS-B865-001

Schneider TELEMECANIQUE TSXSCP114 #2

Schneider 16-Point Input Module TSXDST1682 WARRANTY

PVDM3-192 CISCO 192-CHANNEL VOICE AND VIDEO DSP MODULE

Siemens 6ES5441-4UA12 Simatic Output Module -

SIEMENS 6DD1681-0AG2 output module 120vac/dc

Ingersoll-Rand Communication Module 3657090

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 [3]

SIEMENS Sinumerik 840C CPU Int/Face. 6FC5110-0CB01-0AA0 E Stand D

SIEMENS MOORE PRODUCTS 15853-12-1 LINK FACE BOARD NNB

ALLEN-BRADLEY PLC 5 1771-OD16 B ISOLATED 120V AC OUTPUT MODULE QUANTITY

53 Vernier Software PH-DIN BGP EKG BAR CO2 DO COL TRB-BTA RH ISE LS FLO NO3

ABB SD802F 3BDH000012R1 good in condition for industry use

A06B-0148-B184#7076 FANUC SERVO MOTORS REMANUFACTURED

700' Mobile Home Trailer 4/0 4/0 2/0 4 Direct Burial Wire Black Aluminum URD

PHOENIX CONTACT IBS-IP-500-PS-2-BS USPP IBSIP500PS2BS

ALLEN BRADLEY 1779-KFM USPP 1779KFM

ALLEN BRADLEY 1336S-C010-AA-EN-HA1-L6 USPP 1336SC010AAENHA1

GENERAL ELECTRIC DS3800HSQD1H1E USPP DS3800HSQD1H1E

TEXAS INSTRUMENTS PLC 530T-1112 NSFP 530T1112

STI OF4172BR USPP OF4172BR

EAGLE MACHINERY CPC01007 NSPP CPC01007

Siemens 6ES5 955-3NC13 6ES59553NC13

SIEMENS 6ES5 102-8MA02 S5-100U CPU 102 6ES51028MA02

SIEMENS 6ES5-777-0BC01 BUS TERMINAL

Siemens 6ES5 700-2LA12 /6ES5700-2LA12 7 SLOT RACK XLNT

Siemens 6DS1312-8AB in box, seal opened,

Siemens LOGO! 230RC 6ED1 052-1FB00-0BA5 in Box, Seal Intact,

Robotron 503-1-0324-16 5031032416 I/O Module Rev E1

Telemecanique TSXFPACC4

SIEMENS TI PLC DRIVE INTERFACE MODULE 6SE31900XX878BF0

Wago 750-457 4-CHANNEL ANALOG INPUT MODULE

Siemens 7SJ6825-5EW20-3FE0/CC

Modicon AS-S902-131

Schneider Modicon DAP 217 AS-BDAP-217 Output

Schneider Modicon AEG/GOULD// AS-P120-000/042 403 424/7657 POWER SUPPLY NIB

Schneider Modicon AS-B875-111 ASB875111 Fast Shipping

Schneider Modicon AS-8534-000 AS8534000 800I/O

Schneider Modicon Modem Stand Alone AS-J478-010

Schneider Modicon AS-MBKT-085 Connector Adapter NIB

Schneider Automation Inc 140 DRA 840 00 140DRA84000 Output Module

SIEMENS 505-4208A INPUT MODULE 5054208A

Reliance Electric 57C416 0 Remote I/O Comm Mod 0-57416-T No Box

SIEMENS 6ES7900-0DA00-0XA0 NSFP 6ES79000DA000XA0

SIEMENS Sinumerik Power Supply 6EW 1861-3AB E Stand G

Phoenix Digital Corporation OCM-DPR-85-P-D-ST-ACV Optical Communications Module

SIEMENS SERVO DRIVE 6SN1123-1AB00-0AA1

SIEMENS TAPE READER 6FC3984-1FC T40 F-NR NORTRA 15299 KDTK GN17862 USMT MILL CNC

SIEMENS 24VDC 2A DMP COMPACT OUTPUT MODULE 6FC5111-0CA03-0AA2

AllenBradley1771-WNPLC-5FieldWiringArmforInput/OutputModules

Allen Bradley Solid State Timer Relay 700-RTC00000U1 WARRANTY

ABB MEM86-3X192K MEMORY BOARD IN A

ZINSCO 3034215HM 300 kVa 480 240 60HZ 3P transber

(V7) 1 GENERAL ELECTRIC 16L0076WH3 CAPACITOR V7

MODICON 140-CPU-434-12 USPP 140CPU43412

ALLEN BRADLEY 1392-A040-RA-MC USPP 1392A040RAMC

GENERAL ELECTRIC DS3815PMMA1F1B USPP DS3815PMMA1F1B

FOXBORO 220S-2F6 USPP 220S2F6

SIEMENS 6ES7-647-2CE10-1CX1 NSFP 6ES76472CE101CX1

SCHRADER BELLOWS 008-4934 NSPP 0084934

WESTINGHOUSE A201K4CA-J1 USPP A201K4CAJ1

Siemens 6ES5 535-3MA12 6ES55353MA12

Siemens DIGITAL OUTPUT SIMATIC S5 6ES5-451-8MD11

SIEMENS 6ES5-454-7LA11 MODULE 6ES54547LA11

Siemens 6ES5 391-5AA13 Operating Control Panel 11207

Siemens S5 Memory SubModule 6ES5 372-0AA61 NIB

Siemens Controller RDE10.1 NIB

Shuttle X50V3 15.6" Atom D2700 GMA3650 DDR3-1600 Gigabit All-In-One System

Square D 8030 HOM-222

Ser.A

WE SHIP SAME WS-CAC-3000W CISCO CAT. 6500 SER. 3000W AC POWER SUPPLY

Siemens 6FC5510-0BA00-0AA0 + 6FC5511-0CA00-0AA0

Siemens TP177 6AV6 640-0CA11-0AX1 Touch Glass + Film

Schneider Modicon Square D AS42CM-T PowerLink Control Modules

Schneider Modicon AS-BFRQ-254C TESTED Freq IN ASBFRQ254C

Schneider Modicon AS-B802-008 USPP ASB802008

Schneider Modicon Groupe AS-BDEP-210 ASBDEP210

Schneider Modicon AS-J812-000

Schneider Modicon AS-B872-100 Analog Current Output Module H11 817

SchneiderTSXDSY16T2Premium24VDCSourceOutputModule

SIEMENS 6ES7-138-4FA04-0AB0 6ES71384FA040AB0 DIGITAL INPUT MODULE

Schneider 140CPU43412U 140 CPU 434 12U TSX Quantum Processor 2xMB 1xMB

Siemens HMI 6AV6 644-0BA01-2AX1 NIB 6AV66440BA012AX1

SIEMENS Sinumerik 6FX1126-8BA00 Control Card Interface

SIEMENS 6SE7090-0XX84-0AK0 CB1 MASTER DRIVE COMMUNICATION MODULE 63023

SIEMENS 6SN1-123-1AB00-0HA1 NSFP 6SN11231AB000HA1

SIEMENS 6SN1123-1AA00-0BA1 6SN11231AA000BA1 Simodrive

SIEMENS 6FC5-203-0AC00-1AA0/6FC5203-0AC00-1AA0 NIB

AllenBradleyPanelviewPlusLogicModule2711P-RP8D/A2711PRP8D

Allen-Bradley - 1794-IE8

ABB DCS 500,INDUSTRIETECHNIK AG DCS501-0350-51-21P2100

ADEPT TECHNOLOGY 1033000500 MODULE VJI ROBOT CONTROLLER

(6) MKS 1559A-27301 1559A02821LS1BV MASS FLOW CONTROLLER Range 20 SLM-200 SLM

INDRAMAT MDD-112D-N-030-N2M-130PB2 NSPP MDD112DN030N2M13

VICTOREEN 876A-1 USPP 876A1

FANUC A06B-6057-H203 USPP A06B6057H203

DYNAMATIC AF-162002-0240 USPP AF1620020240

RELIANCE ELECTRIC 57C-442 USPP 57C442

NEMATRON CORP ICC-7L6-HO1 USPP ICC7L6HO1

MODICON AS-B873-001 USPP ASB873001

Siemens 6ES5 420-3BA11 -- 6ES54203BA11

Siemens 6ES5-895-6SE03 NSFP 6ES58956SE03

SIEMENS 6ES5-380-7AA11 NSFP 6ES53807AA11

Siemens 6ES5 422-8MA11 6ES5422-8MA11 TESTEDS5 INPUT MODULE 16POINT

Siemens S5 6ES5 100-8MA02 CPU 100

Siemens 6SE7032-2FC85-0JA0 / C98043-A1696-L1

Simens HMI 6AV6 648-0AC11-3AX0 6AV66480AC113AX0 6AV6648-0AC11-3AX0 NIB FreeShip

Siemens 6SN1123-1AA00-0DA1

Mib Line Interface Module NA Part 50004197

WS-X6708-10G-3C Cisco 8-Port 10 Gigabit EN Module with DFC3C module 8 ports

Siemens 6ES7 334-0CE00-0AA0 6ES7334-0CE00-0AA0 in Box

Siemens PLC EM232 EM 232 6ES7-232-0HB21-0XA0

Reliance 0-55307

Schneider Modicon A120 AS-BDAP-210 Compact I/O DAP210 DAP 210

Schneider Modicon AS-B236-000 USPP ASB236000

Schneider Modicon AS-P890-300 USPP ASP890300

Schneider Modicon AS-B814-108 Power Relay Out

Schneider Modicon AS-B375-001 Analog Input Module ASB375

MODICON OUTPUT MODULE B237 NICE

SIEMENS SIMATIC 6ES5432-4UA12 432-4UA12 INPUT MODULE

Siemens 6ES7 132-4BD31-0AA0 -FS- 6ES71324BD310AA0

Siemens Simatic 505-4532 1/2ADC Output Module

SIEMENS 6DD1662-0AC0 USPP 6DD16620AC0

SIEMENS SINUMERIK 6FC5203-0AF10-2AA0 6FC52030AF102AA0 NIB

SIEMENS 6SN1-111-0AA00-0CA1 NSFP 6SN11110AA000CA1

SIEMENS Simodrive 6SC6000-0NA02 FBG Drive Card

SIEMENS 802S 6FC5500-0AA00-1AA0 Membrane Keypad

Advantech Analog Output Module ADAM-4024 NIB

ALLEN-BRADLEY 1771-OW16/B ELECTROMECHANICAL CONT. OUTPUT MODULE REV:G01 QUANTITY

ABB ACS550-U1-059A-4+B055+L512

ACTUS POWER PUB33AX1B USPP PUB33AX1B

6ES7431-7QH00-0AB0 Brand , Factory Sealed,

900' 4/0 4/0 4/0 2/0 Aluminum URD Quad Wake Forest Cable 600 Volt Direct Burial

SQUARE D CF2308G8STM NSPP CF2308G8STM

CINCINNATI MILACRON 3-700-0282A USPP 37000282A

BARBER COLMAN 80EA-10001-002-0-00 USPP 80EA10001002000

MODICON P420 USPP P420

LANDIS & GYR 549-610 NSPP 549610

DELTAV 12P1442X032 NSFP 12P1442X032

Siemens 6ES5 095-8MD02 6ES50958MD02

Siemens 6ES5-464-8MB11 NSFP 6ES54648MB11

SIEMENS 6ES5 941-7UA12 CPU

SIEMENS S5 6ES5 IP243 243 1AA12 with 491 0LB11

Siemens Subrack CR2 6ES5 700-2LA11

Siemens 6ES7315-2EH14-0AB0 CPU in Box

SIEMENS SIMOREG 6RA23 C98043-A1663-L41-08

Siemens 6ES5256-3AA21

HP/Agilent 81533B Interface module for 8153A

XpressKIT Interface and Bypass Modules from Directed Electronics PLJX

SIEMENS 6ES5-240-1AA11 6ES52401AA11

Siemens MOBIC T8 6GK1611-0TA01-0AV0 Display Panel

Omron CJ1W-SRM21

Schneider Modicon AS-BDEP-210/ASBDEP210

Schneider Modicon AS-212P-220 NSPP AS212P220

Schneider Modicon AS-J830-001 MODULE INTERFACE 884/800 ASCII

Schneider Modicon AS-506P-F12 CNC Memory Board Rev C23 (UVG)

Schneider Modicon DEP218/AS-BDEP-218

Schneider Modicon /Schneider AS-B865-001/ASB865001 NICE

SIMATIC S7 Analog Input ModuleTC 6ES7 331-7PF10-0AB0

Schneider TSX08ED12R8 Telemecanique MODICON in Box

Siemens TB16 SC Terminal block 6ES7120-0AH00-0AA0

Siemens 505-4808 Output Module

SIEMENS Sinumerik 805 6FC4100-1AA00-Z Free Ship

Datascope Mindray Comm Module Communication Module 0998-00-0178-05 Passport 2 XG

SIEMENS Simodrive Drive 6SC6500 6SC6 500 6SC6

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA2SINUMETIK 840D NCU-BOX 6FC52476FC5356 YC

Advantech AIMB-742VE Main Board

ALLEN-BRADLEY 700-P800A-1 RELAY 8NO 120VAC 10AMP XLNT

ABB 3BSE042235R1 PP845, , 3BSE042235R1,

ACCURAY 067452-003 USPP 067452003

A06B-6079-H291 A06B6079H291 FANUC SERVO AMPLIFIER 1 PCS

800MHz Oscilloscope 2CH 5GSa/s 128M Memory Depth 8.4'' TFTLCD 800x600 USB 5082C

SIEMENS 6DD1-670-0AF0 USPP 6DD16700AF0

ALLEN BRADLEY SA3100-B030-AN-L6R USPP SA3100B030ANL6R

ALLEN BRADLEY 6181-AFBCBCZZZ USPP 6181AFBCBCZZZ

KODAK 1350503 NSFP 1350503

GIDDINGS & LEWIS 401-34438-20 NSFP 4013443820

YOKOGAWA CR122-2/H1/W2 NSFP CR1222H1W2

ORMEC SAC-D08M/A USPP SACD08MA

Siemens 6ES5-318-8MA12 NSFP 6ES53188MA12

SIEMENS 6ES5 436-7LA11 6ES54367LA11

SIEMENS S5 6ES5 777-1BC00 Bus Terminal

Siemens Interface Module 6ES5 312-5CA11 37350

Siemens 6ES7 223-1PH20-0XA0 6ES7223-1PH20-0XA0

Siemens OP37 6AV3637-7AB16-1AM0 Membrane Keypad

QUAD CORE Q9400 3.4GHz OCED GAMING PC w/NVIDIA GT220 1G

Genuine Cisco WIC-4ESW Interface Module For 1721 1760 2600 2600XM 2691

Thermal Separation Products Multi-Solvent Module SP4510-CH-1 Date Interface

Siemens 315-2DP 6ES7 315-2AG10-0AA0

Siemens ET200 Output 6ES7 132-4BB01-0AB0 6ES7132-4BB01

Modicon PC-A984-141

Schneider Modicon GOULD PROGRAMMABLE CONTROLLER AS-584L-231 115V

Schneider Modicon AS-BDEP-254 SEALED Binary IN ASBDEP254

Schneider Modicon AS-C921-000 NSPP ASC921000

Schneider Modicon ASMBKT085 MB+ Connector AS-MBKT-085

Schneider Modicon TSX DISCRETE OUTPUT MODULE AS-BDAP-217

Schneider Modicon MEMORY EXECUTIVE MODULE AS-E908-016 IN BOX

Schneider Telemecanique XBT Z925 Communicating Cable NIB

Schneider AC Servo Motor BSH1002M11A1A FreeShip

ProSoft MVI56-PDPMV1 DPV1 PROFIBUS Master Module for Allen Bradley

Siemens 6ES5 470-4UB12 OUTPUT MODULE ANALOG 8POINT

SIEMENS 6DD1-688-0AD0 NSFP 6DD16880AD0

HP Agilent 83480A Digital Communications Analyzer with no Modules

SIEMENS SIMODRIVE 6SN1145-1BA01-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 #DK

SIEMENS SINUMERIK 820 T 6FC3261-1AC-Z CONTROL PANEL 5703029301.00 TESTED

SIEMENS Moore Pneumatic Pressure Transmitter 173S-M44 1100-1400psi 6620010640366

Allen-Bradley PanelView 900 2711-K9C3 Series C Revision B WARRANTY

54825A Infiniium Oscilloscope 4 Ch/ 500 MHz -Calibrated 30

ABB Stromberg SAFT113POW Rev N Power Supply Board SAFT-113POW 7030026

A06B-0153-B075#7075 FANUC SERVO MOTORS REMANUFACTURED

70600A HP/Agilent Preselector Module, 0-22GHz, for MMS System

RELIANCE ELECTRIC 0-52854-2 NSFP 0528542

ALLEN BRADLEY 1785-L20E/E NSPP 1785L20EE