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軌道交通低壓開關(guān)柜、環(huán)控電控柜系統(tǒng), 由環(huán)控電控室及中間風(fēng)井配電房?jī)?nèi)的400V環(huán)控Ⅰ、 Ⅱ級(jí)負(fù)荷進(jìn)線雙電源切換柜及饋出柜、Ⅲ級(jí)負(fù)荷單電源進(jìn)線柜及饋出柜、軟起動(dòng)柜、繼電器柜(J屏)等組成.施耐德電氣自動(dòng)化iMCC解決方案在上海地鐵M7環(huán)控電控 iMCC和上海地鐵 M10 環(huán)控電控iMCC中成功應(yīng)用,本文主要將施耐德電氣自動(dòng)化iMCC解決方案在上海地鐵的應(yīng)用作一總結(jié)。
　　網(wǎng)絡(luò)結(jié)構(gòu)
　　綜合單元任務(wù)是將環(huán)控室內(nèi)職能裝置通過現(xiàn)場(chǎng)總線或工業(yè)以太網(wǎng)連接在一起。綜合單元將相關(guān)的信號(hào)上傳至上一級(jí)系統(tǒng)(EMCS),并將上一級(jí)系統(tǒng)(EMCS)的控制命令轉(zhuǎn)發(fā)給環(huán)控室內(nèi)的智能裝置，以完成整個(gè)環(huán)控室的控制和集成，它主要的硬件設(shè)備平臺(tái)-環(huán)控柜綜合管理系統(tǒng)監(jiān)控主機(jī)(PLC-B)和軟件應(yīng)用平臺(tái)組成。
　　監(jiān)控主機(jī)是各職能設(shè)備與車站綜合監(jiān)控(EMCS)之間的通訊樞紐，是實(shí)現(xiàn)綜合自動(dòng)化必不可少的設(shè)備，它具有多串口，支持多網(wǎng)絡(luò)、多規(guī)約的要求，具有很好的可擴(kuò)充性和可維護(hù)性。與各個(gè)串口上所連接的智能設(shè)備及各開關(guān)量進(jìn)行通訊，同時(shí)與上一級(jí)綜合監(jiān)控系統(tǒng)進(jìn)行數(shù)據(jù)交換，實(shí)現(xiàn)遙測(cè)、遙信和遙控功能。
　　繼電器(J)屏風(fēng)門、風(fēng)閥類設(shè)備控制中使用可編程控制器模塊PLC-A, 主要負(fù)責(zé)對(duì)事故風(fēng)機(jī)組合風(fēng)閥等集中控制，提供柜與綜合監(jiān)控等系統(tǒng)接口端子。PLC-A作為PLC-B同系列的遠(yuǎn)程IO模塊，通過冗余的雙總線方式與PLC-B連接。即采用遠(yuǎn)程I/O通訊方式，現(xiàn)場(chǎng)執(zhí)行機(jī)構(gòu)、儀器儀表、配電系統(tǒng)等，通過遠(yuǎn)程I/ O模塊，實(shí)現(xiàn)遠(yuǎn)程控制。
　監(jiān)控主機(jī)(PLC-B)
　　綜合管理系統(tǒng)單元采用冗余配置,雙機(jī)熱備系統(tǒng)與Unity Pro 軟件相兼容，并通過Quantum CPU提供關(guān)鍵過程應(yīng)用所需要的高度可用性。
　　冗余CPU采用 140CPU67160，它采用Pentium II型芯片，主頻266MHz。 Modbus、Modbus Plus、TCP/IP、USB等多種通訊端口和內(nèi)存卡插槽，內(nèi)存卡最多可擴(kuò)展至16M。集成液晶顯示屏幕，用于顯示系統(tǒng)的運(yùn)行、故障、通訊等狀態(tài)信息。支持鑰匙開關(guān)和多種口令保護(hù)，保證系統(tǒng)可靠、穩(wěn)定運(yùn)行;
　　監(jiān)控主機(jī)選用了雙機(jī)熱備系統(tǒng),即兩個(gè)CPU位于兩個(gè)機(jī)架上, 實(shí)現(xiàn)CPU、電源、通訊模塊、擴(kuò)展電纜全部冗余，它們共享一套I/O?；?100 Mbps 高速光纖鏈路，用光纖連接兩個(gè)熱備控制器工作時(shí)一臺(tái)CPU為主機(jī)，另一臺(tái)為熱備機(jī)，主備CPU直接通過光纖連接,如主機(jī)發(fā)生故障或自檢失敗時(shí)可和熱備機(jī)進(jìn)行無擾切。該切換為硬件切換，非軟件切換，不需編寫額外的切換用戶程序。
　　系統(tǒng)結(jié)構(gòu)的中心部分是兩個(gè)Quantum PLC 機(jī)架，即通常意義下的“主機(jī)” 和“備機(jī)”。它們的硬件配置相同( 每個(gè)本地機(jī)架上安裝的模塊必須一致)。每個(gè)機(jī)架配置的核心部件是140 CPU 67160 處理器，專門設(shè)計(jì)用于Unity Pro 軟件下的雙機(jī)熱備架構(gòu)。該處理器是一個(gè)雙槽模塊，同時(shí)包含中央處理單元和一個(gè)冗余協(xié)處理器。
　　“主” PLC 執(zhí)行應(yīng)用程序并且控制輸入輸出(I/O)?！皞洹?PLC駐留在后臺(tái)，必要的時(shí)候取代“主”PLC。“備機(jī)”和“主機(jī)”之間通過一個(gè)集成在 CPU 當(dāng)中的高速光纖鏈路(100Mbps)相連接,以確保主備CPU之間數(shù)據(jù)備份的實(shí)時(shí)性。
　　此光纖鏈路(62.5/125 多模光纖) 可以擴(kuò)展2公里遠(yuǎn)，中間無需任何附件設(shè)備?！皞溆谩?PLC 當(dāng)中的用戶應(yīng)用程序數(shù)據(jù)正是通過此光纖鏈路被周期性地更新。
　　在“主” PLC 意外發(fā)生故障時(shí)，備用系統(tǒng)自動(dòng)切換，由“備用” PLC使用最新的數(shù)據(jù)內(nèi)容執(zhí)行應(yīng)用程序并更新I/O。一旦系統(tǒng)發(fā)生切換，“備用”PLC 就將變?yōu)?“主” PLC。在發(fā)生故障的PLC 修復(fù)并重新連接到系統(tǒng)當(dāng)中時(shí)，它將承擔(dān)“備用” PLC 的角色。
　　使用Unity Pro軟件的雙機(jī)熱備系統(tǒng)能夠?qū)崿F(xiàn)主備機(jī)之間平穩(wěn)、無縫的切換。切換對(duì)于過程而言是透明的，系統(tǒng)對(duì)過程的監(jiān)控不會(huì)中斷，并且不會(huì)因?yàn)榘l(fā)生硬件故障而受到不利影響。使用Unity Pro 的雙機(jī)熱備系統(tǒng)因此能夠減少停機(jī)時(shí)間，從而提高生產(chǎn)效率。
　　自動(dòng)化數(shù)據(jù)從運(yùn)行 CPU 轉(zhuǎn)送到熱備CPU每次掃描周期的開始進(jìn)行數(shù)據(jù)交換。強(qiáng)迫置位數(shù)據(jù)傳送和 CPU 的邏輯執(zhí)行同步。傳送的時(shí)間大大減少 (協(xié)處理器到 協(xié)處理器)，無需任何特殊配置。一個(gè)掃描周期能夠完成所有數(shù)據(jù)全部交換，無需用戶配置?？刂葡到y(tǒng)采用雙機(jī)熱備系統(tǒng)，熱備套件固化熱備切換程序，實(shí)現(xiàn)無擾切換。用戶無需編寫切換程序，熱備系統(tǒng)為硬件切換型。同時(shí)通過監(jiān)控軟件和PLC系統(tǒng)的硬件按鈕進(jìn)行手動(dòng)切換。不管何種方式都能保證系統(tǒng)的無擾動(dòng)切換。在冗余主備CPU不會(huì)因?yàn)橐话愎收习l(fā)生切換，在條件下主備CPU會(huì)發(fā)生切換：主CPU故障、主CPU電源故障或關(guān)斷、主CPU背板故障、RIO遠(yuǎn)程通訊模塊出現(xiàn)故障。在其它單點(diǎn)故障(如主CPU測(cè)以太網(wǎng)模塊有故障)主備機(jī)不會(huì)切換，同時(shí)不會(huì)影響冗余PLC實(shí)現(xiàn)上一級(jí)系統(tǒng)EMCS的全部功能。

YASKAWA ELECTRIC JANCD-SV02C USPP JANCDSV02C

SCHWEITZER ENGINEERING 221G05-4256MVNB USPP 221G054256MVNB

KEYENCE CORP LK-031 USPP LK031

Siemens 6ES5 700-2LA12 6ES57002LA12

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Juniper Networks 710-000991 Gigabit Ethernet 1000BASE-SX Interface Module

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Pilz Gmbh and Co PNOZ-24V

Schneider Modicon AS-B872-002 Analog Output Module

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Schneider Modicon 984 Output Module AS-B804-016

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Telemecanique ATV58HD64N4X 45KW Inverter

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Advantech PCA-6276VE Control Card

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Accu-Sort AV-1200 Imaging System (AV1200)

A33310-9740498 AMC MECHANICAL EQUIPMENT REMANUFACTURED

83020A w/ option 001 Delete Internal Coupler/Detector

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AMPROBE CT50-1 USPP CT501

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IBM 8250-3788 NSPP 82503788

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Nemic-Lambda hr-10

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Allen-Bradley Pane/View 300 Micro

AB 1404-M605A-232 POWERMONITOR 3000 MASTER MODULE QUANTITY IN SEALED

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A06B-0346-B255 FANUC SERVO MOTORS REMANUFACTURED

75 HP ELECTRIC MOTOR 1800 RPM 365T FRAME NEMA PREMIUM EFFICIENT SEVERE DUTY

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ALLEN BRADLEY 1771-IX NSFP 1771IX

HONEYWELL 51196989-100 USPP 51196989100

WESTINGHOUSE NCMZ-1799 NSFP NCMZ1799

THOMAS & BETTS 6209 NSPP 6209

GETTYS 100-0166 USPP 1000166

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SIEMENS 6ES5 375-0LD11 -- 6ES53750LD11

SIEMENS 6GK1143-0AA01 6GK1 143-0AA01 32KB RAM 6ES5 376-0AA21

Siemens 6ES5 944-7UA21S5 Central Processing Unit

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Texas Instruments 500-5007

Spirent Adtech AX/4000 401384 IP OC3 Interface

VeriFone Vx570 Dual Mode Terminal IP/Dial 6MB

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Modicon AS-W600-003

Schneider Modicon AUTOMATION AS-B828-016 OUTPUT MODULE N3-3

Schneider Modicon ANALOG CURRENT OUTPUT MODULE B872 AS-B872-100

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Schneider Modicon B370 REGISTER OUTPUT MODULE AS-B370-001

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Scientific Atlanta Prisma DT Chassis Modules Decoders AC Power Optical Input

RELEASE SuperMicro X9DRG-QF MB ※Check W/ Us for Availability FIRST※

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ALLENBRADLEY1756-OF4ANALOGOUTPUTMODULE

Allen Bradley SLC 500 Output Module 1746-OW16 Lot of 3

ABB Robot IRB 6000 with M93 control system

A06B-0142-B075 AND ORIGINAL FOR FANUC AC SERVO MOTOR

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Schneider Modicon AS-B810-008 MODULE

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Schneider Modicon AS-C916-100 CPU Module Rev A12 UVG

SCHNEIDER TC2000 INDUSTRIAL OPERATOR INTERFACE 3515 KPM CRACKED PARTS/REPAIR

Siemens 6ES5498-1AA31 Analog Input Sub-Module 60 DAY WARRANTY/

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Siemens CRT General Numeric 3B Series 548 025 9015.05

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Rolm 600 DCO Data Communications Option Module

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SIEMENS 6FC5111-0CA01-0AA0 EMODULE

AllenBradley6180-DGKEFGDZECZ/BIndustrialComputer15"ColorTouchScreen

Allen Bradley VersaView 1750M Industrial Monitor

ABB E6H-A-40 SACE E6 4000A LOW VOLTAGE POWER CIRCUIT BREAKER 6P POLE 4000A 57898

Adv Motorized Horizontal Test Stand w/ Digital Speed Controller 50 lb Cap, 220V

(H3-2) 1 COMPUTER PRODUCTS NFS42-7608 PC BOARD H3-2

KEYSTONE 206-030-999-003 USPP 206030999003

ADEPT TECH 10332-00716 USPP 1033200716

FOXBORO 220S-3F6-C USPP 220S3F6C

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SHARP GPB-2 USPP GPB2

RELIANCE ELECTRIC 0-49046 NSFP 049046

ROBOTRON 503-2-0322-04 USPP 5032032204

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WS-F6700-DFC3BXL Cisco Distributed Forwarding Card 3BXL Switching accelerator

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Reliance 57406

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Schneider Modicon AS-S908-110 Remote I/O

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MODICON AS-B872-200 ANALOG OUTPUT MODULE ASB872200

Siemens Input Module SMP-E211-A11 FOR PARTS SEE PICS 6929

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Triconex Tricon Communication Modules 4351A TCM

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Advantech PCL-731 48 bit digital I/O card

Allen-Bradley 1769-OB8 High Power Output Module

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ADEPT ROBOT MOTION BLOX-60R 05865-000

6SL3120-1TE26-0AA3 sinamics s120 single motor module

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SYMAX 8881-MLI-224 USPP 8881MLI224

CUTLER HAMMER W200M5CFC USPP W200M5CFC

CONTROL TECHNIQUES BLE-455W-4 NSPP BLE455W4

OMRON CV2000-CPU01-E NSFP CV2000CPU01E

MODICON 140-AII-330-10 USPP 140AII33010

GENERAL ELECTRIC 755X045015 NSPP 755X045015

Siemens 6ES5 300-3AB11 -FS- 6ES53003AB11

Siemens 6ES5-511-5AA12 USPP 6ES55115AA12

SIEMENS 6ES5312-5CA21 6ES5 312-5CA21S5 IM312-5 EU Interface Module

Siemens / Van Dorn Power Supply 6ES5 944-7UA22 27391

Siemens 6ES5 931-8MD11 POWER SUPPLY

Siemens 6GK1105-3AA10 6GK1 105-3AA10

Siemens TP177A 6AV6 642-0AA11-0AX1 Protective Film

Siemens 6ES5482-7LA11

KEYENCE INTERFACE MODULE KV-L2

Yaskawa Memocon GL120 DDSCR-120CPU34100 Ver. FOB14 CPU20 120 CPU 341 00

Siemens 6ES7 215-2AD00-0XB0 6ES72152AD000XB0 DP

Siemens OP27 6AV3627-1JK00-0AX0 Operator Display Panel

Pulsatrol MTC 310BCF

Schneider Modicon AS-B832-016/ASB832016 Beautiful condition

Schneider Modicon AS-5B34P-02A NSFP AS5B34P02A

Schneider Modicon AS-M907-100 PLC M907100 AM-M907-100

Schneider Modicon AS-B130 PLC

Schneider Modicon Analog Input Card Part AS-B873-001

Schneider Modicon TM-1623 AS-B833-016 24V INPUT TRUE LOW

SIEMENS SINUMERIC COMPACT INPUT MODULE 6FC5111-0CA01-0AA0

Telemecanique KBKP62130G32E

Siemens Simatic S7 6ES7 322-1HH01-0AA0 Output Module

SIEMENS 2596-8 DC OUTPUT MODULE 8PT CTI 901C-2597 25968

SIEMENS Sinumerik 850T Control #7103SO

BMW E65 E66 COMMUNICATION TRANSMITTER RECEIVER TELE PHONE MODULE TCU 6926470