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產(chǎn)品簡介
TLXCD3PL7DIF4EF
TLXCD3PL7DIF4EF
產(chǎn)品價(jià)格:¥1
上架日期:2019-09-09 18:06:10
產(chǎn)地:TLXCD3PL7DIF4EF
發(fā)貨地:福州
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     娃哈哈的煩惱
      飲料的生產(chǎn)要經(jīng)歷水處理、配料、制蓋、制瓶、吹瓶、灌裝、套標(biāo),裹包和碼垛等多道工序。在娃哈哈杭州下沙第二生產(chǎn)基地內(nèi)一條長達(dá)百米的水汽生產(chǎn)線上,一瓶瓶純凈水和含氣飲料快速而有序地飛過,生產(chǎn)速度達(dá)到每小時(shí)54000瓶。
      雖然這樣的生產(chǎn)效率已是業(yè)內(nèi)領(lǐng)先,但娃哈哈的工程師們卻有一個(gè)不小的煩惱。水汽線上每臺(tái)設(shè)備都處在單機(jī)自動(dòng)控制的狀態(tài),只知“埋頭苦干”,“兩耳不聞周圍事”。這樣一來,工廠不僅無法通過整線協(xié)調(diào)達(dá)到效率最大化,一旦生產(chǎn)線出現(xiàn)故障,原因也難以快速排查。
      在娃哈哈遍布全國的飲料工廠里,80%至90%的設(shè)備已通過西門子的可編程邏輯控制器(PLC)實(shí)現(xiàn)了自動(dòng)化。在進(jìn)一步實(shí)現(xiàn)數(shù)字化和智能化升級(jí)改造的過程中,西門子為娃哈哈細(xì)致規(guī)劃并提供了包括S7-1500系列控制器、工業(yè)服務(wù)器和人機(jī)界面(HMI)等在內(nèi)的自動(dòng)化設(shè)備、全集成自動(dòng)化平臺(tái)(TIA Portal)、WinCC系統(tǒng)、B.Data能源管理系統(tǒng)和Profinet工業(yè)網(wǎng)絡(luò)等在內(nèi)的完整SIMATIC解決方案,幫助這條水汽線實(shí)現(xiàn)了設(shè)備的互聯(lián)互通和中央監(jiān)控,達(dá)到柔性生產(chǎn)的要求,并優(yōu)化了產(chǎn)線能源管理,也通過產(chǎn)品質(zhì)量追溯,保障了食品安全。
     從“單兵作戰(zhàn)”到互聯(lián)互通、中央監(jiān)控
      實(shí)現(xiàn)生產(chǎn)線數(shù)字化與智能化的核心是設(shè)備的互聯(lián)互通和中央監(jiān)控。有了西門子的解決方案,水汽線的生產(chǎn)設(shè)備從“單兵作戰(zhàn)”的狀態(tài)中解脫出來,形成了高效的“團(tuán)隊(duì)”,而散落在工廠各處的數(shù)據(jù)也形成了閉環(huán),在生產(chǎn)線上高效流轉(zhuǎn)。
      以前,娃哈哈集團(tuán)總部到各個(gè)分廠的企業(yè)資源計(jì)劃(ERP)系統(tǒng)雖已實(shí)現(xiàn)互聯(lián),但工廠到車間內(nèi)各設(shè)備的數(shù)據(jù)卻沒有打通?,F(xiàn)在,情況發(fā)生了徹底的改變??偛靠梢酝ㄟ^ERP系統(tǒng)將銷售訂單發(fā)送到工廠的制造執(zhí)行系統(tǒng)(MES)中。接下來,MES會(huì)根據(jù)庫存等情況將銷售訂單拆分為不同的生產(chǎn)訂單并發(fā)送到西門子WinCC系統(tǒng)上,由它對(duì)生產(chǎn)訂單進(jìn)行分解,生成具體的生產(chǎn)方案并下發(fā)至不同的生產(chǎn)設(shè)備。
     而在底層,西門子的PLC等自動(dòng)化設(shè)備覆蓋整條生產(chǎn)線?;赑rofinet工業(yè)網(wǎng)絡(luò),生產(chǎn)設(shè)備遵照統(tǒng)一的OMAC數(shù)據(jù)接口標(biāo)準(zhǔn)實(shí)現(xiàn)了互聯(lián)互通。生成的數(shù)據(jù)將由WinCC系統(tǒng)采集,并返回給MES系統(tǒng)。操作員可以利用TIA Portal進(jìn)行統(tǒng)一的數(shù)據(jù)管理、通訊、組態(tài)和編程,實(shí)現(xiàn)自動(dòng)化設(shè)備與系統(tǒng)的無縫連接。
      西門子WinCC系統(tǒng)與PLC等自動(dòng)化設(shè)備組成了高效的中央監(jiān)控系統(tǒng)。借助西門子SIMATIC解決方案,娃哈哈打破了各個(gè)設(shè)備的信息孤島,讓從設(shè)備層到管理層的全部數(shù)據(jù)徹底貫通,成功實(shí)現(xiàn)了對(duì)整條生產(chǎn)線的數(shù)字化管控。
      設(shè)備的互聯(lián)互通和對(duì)生產(chǎn)線的中央監(jiān)控為生產(chǎn)線的運(yùn)行帶來了革命性的變化。
      借助西門子SIMATIC解決方案,所有物料供給過程都可以由系統(tǒng)自動(dòng)控制。以前,在飲料行業(yè)中,由于沒有實(shí)現(xiàn)設(shè)備的中央控制與互聯(lián)互通,操作員每次生產(chǎn)都需要根據(jù)訂單情況手動(dòng)控制物料供給。
      如今,試點(diǎn)線上所有物料供給都可以由系統(tǒng)根據(jù)訂單信息和實(shí)際生產(chǎn)進(jìn)程自動(dòng)完成精準(zhǔn)控制。例如,如果一批產(chǎn)品中包含8000瓶飲料,當(dāng)系統(tǒng)計(jì)算出已經(jīng)通過裹包機(jī)的成品為7500瓶,而生產(chǎn)線上剩下的500瓶產(chǎn)品也即將進(jìn)入裹包階段時(shí),系統(tǒng)就可以自動(dòng)停止前道工序供料,保證訂單的準(zhǔn)確執(zhí)行。
      如今,故障排查也變得更加便捷、及時(shí)?,F(xiàn)在,中央監(jiān)控系統(tǒng)與分布在產(chǎn)線各處的攝像頭實(shí)現(xiàn)了聯(lián)動(dòng)。一旦設(shè)備報(bào)警,監(jiān)控系統(tǒng)就會(huì)指揮攝像頭自動(dòng)切換畫面,快速定位報(bào)警點(diǎn),以便操作人員及時(shí)處理故障,縮短停機(jī)時(shí)間。
      此外,中央監(jiān)控系統(tǒng)也大大方便了娃哈哈的管理人員對(duì)車間進(jìn)行整體維護(hù)和管理?,F(xiàn)在,操作員和管理人員可以通過WinCC系統(tǒng)輕松查看整條生產(chǎn)線的運(yùn)行狀況。
      杭州娃哈哈集團(tuán)有限公司設(shè)備工程部部長邵金榮切身感受到了生產(chǎn)透明化帶來的改變:“現(xiàn)在,我只要坐在辦公室里就能實(shí)時(shí)了解整條產(chǎn)線的運(yùn)行狀況。這對(duì)管理層決策有很大幫助?!?br />

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    M-3-SED-6-CK13/350-C-G24-N9K4 , VT-HNC100-1-22/W-08-0-0 , SFP-OC12-MM , TB147-2

    FDB3015LBP10 , D500ASC32 , A10-CNO , CHKD3400LSIG

    HP 10430A , HP 8120-2703 , HP E4440-60262 , Triconex 3507E

    XYCOM 3515-T , XYCOM CA-CN00-TRM , CDBR-5037B , ETK000722

    JZRCR-XPU07 , SGMGH-13DCA6C , Yaskawa AO-12 , TEXAS INSTRUMENTS 500-2102

    1756-A17 , IC200ACC402 , IC646PPA364 , IC660EBS102

    6ES7422-1HH00-0AA0 , TSXMFPP224K , ABB 29095710 , A6802-044

    PK266-02A , 3BSE005177R000 , 57120001-PS , 6634156A1

    C61-98481-115 , EHFA212 , KT7386 , PSR3-600-81

    XU01 , PCI-1727U , A10V071DFR1 , A10V071

    Bosch Rexroth SB305 , SCE2020-4XGBE-MM , RACH20L175Y2 , HFD3030L

    DH-361FRK , AN-16DNOA , 10316H15C , 1492D83G03

    HP 5517C , HP E1498A , Triconex 2500-2 , 5015T

    XYCOM AGP3560-T1-AF , CACR-SR10SZ1SF-Y221 , DF810058-2 , JRMSI-MB20S

    SGMAH-04AAAGB6C , USASEM-15AC10B , TEXAS INSTRUMENTS 305-02DM , 1734-IE8C

    1792D-88HC , IC646MBS001 , IC647VBS000 , 6ES7 222-1HD22-0XA0

    140DAI74000 , 170ADI35000 , 4GK60KD , PH296-01GK

    3BHT300005R1 , 48931006-KS , 624EGF21020G8111 , ASCII

    DSTD133 , IMCPM02 , PCP02 , TB55223000JS

    PCL-728 , 32R-NSD60F001D-S , REXROTH 0-608-830-167 , REXROTH 0-821-302-556

    WS-X45-SUP6L-E , C0500E2A , IQ220TRAN , E50-AR1

    C320-PRP2 , 1707C41G01 , 647C056G25 , HP 5086-7589

    HP A6092-60001 , Tricon 3006 , 81987-001K , XYCOM 70200-001

    CACR-IR44SFB , CPCR-IN05C , JAPMC-CM2300 , SGLTW-80A400B-AM21

    USAFED-20CB1 , TEXAS INSTRUMENTS 2462188-0001 , TEXAS INSTRUMENTS U-DMY , 1783-RMCF

    IC600CM542 , IC647PCMS50 , IC697ACC804 , 6ES7468-3BB50-0AA0

    STBDAI7220 , 26390410-CV , KXS240HGI-ALZ , 302G0800

    3HAC2206-1 , 6026BZ10400G , ACH550-UH-096A-4 , DSQC546A

    HESG447440R0001 , NTCL01 , SL12 , ADAM-4017

    DKE9465EUC , S-102-F-1-10/5 , 2FRM10-31/50L/V , 5025126-02

    DN50DSD14 , MDL3800 , E57-SAL-18A2E , CE15PN3

    6041H149 , 3185TH// , HP 35677B , HP 8722ES

    HP 83483A , 70505-003 , XYCOM 1546-1300-1000-DVDW-XP , 0190-14752

    CIMR-V7AT21P5 , JANCD-FC310-1 , SGDH-15AE , UGCMED-22AA1SF

    OPA604AU , TEXAS INSTRUMENTS 510-SIMULATOR , 1769-OF8C , IC220MDL751

    IC647MRA075 , IC694ACC003 , 6ES7 648-2BF10-0XH0 , BMXNOC0401

    1947023-1554-2121 , EG101-SDS2 , UDK5128NW-A4 , 3HAB3388-1

    5SDD54N4000 , A40S-S84C , DSMB127 , GNT7071221R0003

    NKLS11-8 , S283-K40 , YXE-152A , Bosch 701 06042 103

    R-402-000-998 , REXROTH ISK0805 , Bosch Rexroth HNC100 , C2921-CME-SRST/K9

    QCGFEP2030T , ED2200L , CP01193 , 92-00329-06

    1352B6501 , HP 16702A-003 , HP 85062B , HP N1207C

    Xycom 9450 , GP577R-SC11 , XYCOM GP3000-RGB201 , CIMR-H3A2045

    JAMSC-B230B , SGD-02BP , SGMS-10V6AB , 5TI8102

    TEXAS INSTRUMENTS 505-4232-A , 1760-L12BWB-NC , IC200UAL005-24 , IC647BSP020

    IC693ACC301 , 6ES7 211-1HE40-0XB0 , TSXETY110WS , 07DC92

    C4626-9212 , PMM33BH2-C42 , 3GAA181031-ADG , 5733-0001-Y

    720096-01 , DO930N , GJR5138800R2 , NCBC-71C

    RC6600BX , YM321001-AN , R902077193 , SF-A2.0026.060-10.037

    PC-C-186014 , VM60-150 , PVDM2-48 , SVX015A1-4A1B2

    FD3225 , D40RM-A , A10ANOBB , CB-0105

    HP 10897B , HP 81551MM , HP E4861B , Triconex 3604E

    XYCOM 70428-002 , XYCOM CF8GB , CIMR-15CP3-0023D , ETP615051

    JZSP-CMM01-20 , SGMGH-40A2B2B , Yaskawa CMPC-CM34C-4 , TEXAS INSTRUMENTS 5002153

    1756-CFM , IC200ALG265 , IC646TBLC005 , IC660MBM503

    6GK7443-1EX40-0XE0 , TSXRKY12C , ABB 53116902 , ASC66A-K

    PK266JB , 3BSE006802R1 , 57160001-AAA , 6634409A1

    CHL1 , EHTK450 , LB1674 , PST300-600-70

    YB161100AF , PCI-1754 , R911295323 , DB10-1-52/100/12

    AA11VLO260DRG , 15305-GE-2-W , 11111H93 , HFB31550ML

    DH321FDK , AF95AS0C030V , 102553-6 , D930PCMDNA

    HP 6030A , HP E1616 , 7400028-100 , 97780-001

    XYCOM AGP3600T1D24M , CACR-SR15BB1BF-Y288 , DP9420007 , JZNC-MRK-12-1E

    SGMM-A383NS12 , 7MT-902 , TEXAS INSTRUMENTS 305-05NH , 1734-OB2

    1794-ACNR15XT , IC646MDG001 , IC647WFLESOP , 6GK7 243-1EX00-0XE0

    140CRP93200C , 170ADM35010 , 4GN75RH , PH533HG2-NB

    3BHT300055R1 , 48990001-FE/3 , 6353C89H11 , AV43

    DSTDW113 , IMDSO04 , PDD02 , TB56612100F03

    PCLD-885 , 32R-NSF52F071DH-S , 1827030180-109 , 262-398-006-0K0

    WS-X4148-FX-MT , AQB-L253 , IDT-40-13900-02 , E34TB120H9X

    C306-KN3 , 1585THX , 505C806G12 , HP 5086-7850

    HP A6840A , Tricon 3706 , XYCOM 83204-005 , XYCOM 83594B

    CACR-PR01-KA4BU , CPCR-MR052GC , JASPD-DS005B , SGM-01AGSU11

    USAFED-30CA2X , TEXAS INSTRUMENTS 24909870001 , TI330 , 1784-CP

    IC600DB710 , IC647PFL200 , IC697ALG445 , TSXMFPP004M

    STBDDI3615K , 265200-1 , LPG101-G , 31D01836A11

    3HAC3355-1 , 6058BZ10000B , ACS143-1K6-1 , DSQC-129

    HIEE320604R1 , NTMF01 , SMA2200G , MIC-2000

    Bosch 63109 , GFM125 , 4WE10J31/CG24N9Z45 , 3825-V3PN/K9

    DH324FRK , 9-1323-3 , E57-LAL-30A2SA , CE15GN4

    58-5394-6 , 92-01113-00 , HP 3671V50-1 , HP 8757A

    HP 85070A , Xycom 124161-001 , XYCOM 164B130U03 , 3GFMED-02LX4E

    CIMR-V7CU21P54 , JANCD-GCP02B , SGDH-75AE , UGCMEM-15-MC52D

    PM550-112 , TEXAS INSTRUMENTS 525-1102 , 1770-CD10 , IC220PWR012

    IC647MTLM , IC694ALG442 , 6ES7 592-2AX00-0AA0 , BMXXBP0800

    1948517A3 , EM599-NAE , UDX5107 , 3HAB4259-1/6

    5SDF04F6004 , A75R-30-11-84 , DSMB151 , GVT-360-5793/CMA40

    NKPL01-3 , S3HQ125TW , YYT102B , Bosch 67867

    4WRE 6 W08-12/24K4/M , R978024200 , J076-090 , C28H-EDR-D

    PXD-MMG , ECN2401CHE , 373B331G04 , 9-1891-25

    1173A100 , HP 1673G , HP 8510C , HP N2597A-030

    XYCOM 9462-0132120016002 , XVME-566 , XYCOM GP377R-TC41-24V , CIMR-J7AC44P0

    JAMSC-B2604 , SGDA-01APPY126 , SGMS-20VSAB , 6ES72922AA000XA0

    TEXAS INSTRUMENTS 505-4408 , 1760-LDF , IC200UDD120 , IC647CGMV00

    IC693ACC317 , 6ES7 222-1HF32-0XB0 , TSXCPP110 , 07KR51-U3.6

    C5760-9212 , PX243-03AA , 3HAA3573-AJA/1 , 57350001-CU

    72395-4-0339123 , DPW01 , GJR-521-5100-R3 , NDBU-95

    RE522 , YM321-001-Y , 52R-PKC64N00E , SF-A5.0700.020-10.030

    4WE10D31/CG24N , 4WRE10W75-20/G24K4/V , PA-MC-2T1 , SV9020AC-2M0B00

    FD3070LU49 , D320DOM1615A , 9-941-32 , C25DN330A

    HP 11352-69540 , HP 8164A , HP E5071B , Triconex 3703E

    XYCOM 81987-001B , XYCOM EX-LADM-MIT-Q02 , CIMR-E7U40301A , F6101675

    JZSP-CSP05-03 , SGMGH-55DCA6E , Yaskawa P403 , TEXAS INSTRUMENTS 500-5007

    1756-DMF30K , IC200ALG620 , IC646TBLSS100K , IC660MLA104

    6ES7461-3AA00-7AA0 , TSXRKY8EX , ABB 57275871 , ASD13A-AP

    PK268-02B , 3BSE008522R1 , 57160001-AZ/1 , 6635531A1

    CI560 , EKA16S-A , LLC46A30A , PTSDDA1221B2100

    YB560103-BE , PCIE-1750U , A10VO71DR/31R-PSC92N00 , REXROTH VT5006

    A6VE160EP1/63W-VZL010HB-E , RCP2CR-SA6C-I-42P-3-150-P1-R03-BL-SE , FDPWS323R , GMCP007C0C/B3

    DG324NGK , AE16NN0A , 10250T-844RD06 , E57LAL12T110ED

    HP 6063B , HP E1672A , TRICONEX TRICON 2660-63 , Xycom 112262-001

    XYCOM AGP4106-W1-D24 , CACR-SR15BY1SSY49E , DF8203218-CO , JRMSP-PS60A

    SGMAJ-A8CAA2C , UTMAH-B15ASB , TEXAS INSTRUMENTS 30515PJ , 1734-OW2

    1794-IA8 , IC646MPP001 , IC648MNT130 , 6ES7 216-2AD23-0XB8

    140CRA21220C , 170AAI03000C , 4RK25GN-AMUL , PH554-NA-A15

    3BSC690071R1 , 4TB5205-0156 , 6400RM2000 , B22764168-LEA

    DSTK126 , IMHSS03 , PFEA113-20 , TBN58010

    ADAM-3950 , 10RVSD62N00S , NFD03.1-480-055 , VT-2000-K-41

    WS-SUP32-GE-3B , AN16KN0A , HND3800 , E30KP10

    C120PM20 , 1550K/1550KHX/92-01881-02 , 37431 CUTLER , HP 5087-7032

    HP A9372C , TRICON?3007? , XYCOM 9400KP , XYCOM 9000-SATA

    CACR-PR-03-BC-3BMY90 , CPCR-MR-078NB , JBAM-X004-0 , SGM-01U3B2L

    USAFKD-50-FJ-11 , TEXAS INSTRUMENTS 24-921-44-8012 , TIWAY , 1784-PCM6

    IC600KD530 , IC647PPS8KW , IC697CBL803 , OFSCSPEST

    STBDRA3290 , 2668180-113/5 , MSP301N , 31D70009A21

    3HAC4948-2 , 612B091U07 , ACS150-03U-02A4-2 , DSQC-236D

    HIEE-450880-R1 , NVAR-36 , SNAT-0965 , MIC-2353

    Bosch 0280203016 , 1PF1R4-18/8.00-500RA01M01 , 1PF2G330/026RN07MHL , 2911-SEC/K9

    D500DOM1624D , LT3300T , E57DBL18T111SD , CE15DN3A

    55PKH , A10EN0A , HP 37721A , HP 8903A

    HP 8720C , Xycom 99225A-001 , XYCOM 3000-CBL-25V , 4S064-548

    CIMR-V7DT21P5 , JANCD-GMM01 , SGDL-02AP , UGHMED-12GG20Z

    PM550-551 , TEXAS INSTRUMENTS 530T-1104 , 1770-XF , IC610CHS111

    IC647N910 , IC694MDL240 , 6ES7155-6AU00-0CN0 , BMXRMS128MPF

    1I0100000 , FBL5120AW-30 , UDX5114N-E , 3HAB5762-1

    5SDF16L4503 , ABB 0903-040 , DSND113 , GXLC00342

    NKTU01-13 , S4H250MW-2S4W , ZD-5817 , MDD065A-N-40-N2M-095PBO

    R480008192 , CW110N9Z45 , Moog D6703E , C2801-VSEC-CCME/K9

    E58-CAL-18A2R2 , ECN1811AJC , CN35DN2HB , 9-1887-3

    10316H2140 , HP 16910A , HP 85132E , HP N4691-60004

    XYCOM XT1502T , XYCOM PM-102161A , XYCOM GP470-EG21-24VP , CIMR-J7AMB0P2

    JAMSC-B2732V , SGDA-02BP , SGMSH-15ACA21 , 6MT12-40BL

    TEXAS INSTRUMENTS 505-4616 , 1761-L20AWA-5A , IC200UDR010-24 , IC647CSPR025

    IC693ACC338 , 6ES7 232-4HD32-0XB0 , TSXCBY120K , 07MK92

    C6669-9212 , PX244-02AA , 3HAA2121-3 , 57360001-HX

    750191-001B , DS85GJR5219300 , GJR5231200R1 , NDCU-33C

    REM543CM216AAAA , YPO-103E , Bosch PSS 5200.510C , RQV450-1150MWV17575

    VT500354 , LA10VO71DFR1/31R-PSC91N00 , NMD-36-ESW-PWR , A201K6CA

    FD3025L , D26MRD40B1 , 98-00100-00 , BJ2175

     

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