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為了進(jìn)一步提升數(shù)控機(jī)床的加工精度和一致性，華中數(shù)控計(jì)劃與機(jī)床企業(yè)充分合作，實(shí)施“機(jī)床品質(zhì)提升工程”計(jì)劃，將華中8型智能數(shù)控系統(tǒng)熱誤差補(bǔ)償技術(shù)應(yīng)用于數(shù)控機(jī)床，致力于提高機(jī)床加工效率、加工精度和加工一致性，提升機(jī)床品質(zhì)和市場(chǎng)競(jìng)爭(zhēng)力。
隨著科學(xué)技術(shù)、機(jī)械制造加工業(yè)的迅速發(fā)展，對(duì)數(shù)控機(jī)床的加工精度提出越來越高的要求。提高數(shù)控機(jī)床加工精度有兩種基本方法：誤差防止法和誤差補(bǔ)償法。誤差防止法是指通過提高機(jī)床制造和裝配精度及設(shè)計(jì)精度、機(jī)床零部件的制造精度和安裝精度、優(yōu)化機(jī)床結(jié)構(gòu)、輔助部件等方法來實(shí)現(xiàn)。此方法的特點(diǎn)是成本增加大，實(shí)施起來有局限性。誤差補(bǔ)償法是指使用軟件技術(shù)，通過分析、統(tǒng)計(jì)、歸納及掌握原始誤差的特點(diǎn)和規(guī)律，建立誤差數(shù)學(xué)模型，進(jìn)行人為誤差補(bǔ)償，從而減少加工誤差。此方法的特點(diǎn)是：經(jīng)濟(jì)有效，實(shí)現(xiàn)相對(duì)簡(jiǎn)單。
已故的國際著名機(jī)械制造專家、美國密西根大學(xué)教授吳賢銘曾說過：“誤差補(bǔ)償技術(shù)的巧妙之處在于加工出的零件精度可比加工母機(jī)的精度還高�！庇纱丝梢�，誤差補(bǔ)償技術(shù)的巨大作用。
目前，誤差補(bǔ)償技術(shù)以其強(qiáng)大的技術(shù)生命力迅速被各國學(xué)者、專家所認(rèn)識(shí)，并使之得以迅速發(fā)展和推廣，已成為現(xiàn)代精密工程的重要技術(shù)支柱之一。
熱誤差補(bǔ)償技術(shù)有哪幾種？
熱誤差補(bǔ)償技術(shù)主要分為熱誤差斜率補(bǔ)償和熱誤差偏置補(bǔ)償兩種方式：
熱誤差偏置補(bǔ)償又叫與位置無關(guān)的熱誤差補(bǔ)償，是在熱變形部件上安裝溫度傳感器，檢測(cè)傳感器的實(shí)時(shí)溫度，通過查詢補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，將目標(biāo)軸的機(jī)床坐標(biāo)系進(jìn)行偏移。用以消除該部件因熱變形導(dǎo)致的軸向熱位移，一般用于非移動(dòng)部件，如主軸、動(dòng)力頭等發(fā)熱量較大且易產(chǎn)生結(jié)構(gòu)變形的部件上。
熱誤差斜率補(bǔ)償又叫與位置相關(guān)的熱誤差補(bǔ)償，在傳動(dòng)部件（絲杠、齒輪齒條）上安裝溫度傳感器，測(cè)量出傳動(dòng)部件極限溫度區(qū)間內(nèi)所有溫度點(diǎn)對(duì)應(yīng)的目標(biāo)點(diǎn)熱變形量，通過統(tǒng)計(jì)和計(jì)算合理安排溫度補(bǔ)償間隔，將計(jì)算出的熱誤差補(bǔ)償數(shù)據(jù)填入補(bǔ)償表中。系統(tǒng)通過檢測(cè)溫度傳感器的實(shí)時(shí)溫度，查詢補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，根據(jù)目標(biāo)軸的實(shí)際位置相對(duì)于熱膨脹零點(diǎn)的距離折算出補(bǔ)償量輸出到目標(biāo)軸上。用以消除傳動(dòng)部件當(dāng)前所在位置相對(duì)于熱膨脹零點(diǎn)的熱伸長量。
數(shù)控機(jī)床的主要誤差來源有哪些？
數(shù)控機(jī)床產(chǎn)生誤差的來源主要有：幾何誤差/運(yùn)動(dòng)誤差、熱誤差、控制誤差、力誤差等，通過研究發(fā)現(xiàn)，所有的誤差來源中熱誤差占比最高，達(dá)到近40%。

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MTR-3T57-G-R-0-M-0RR Servo Motor Metric

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GP647IFPLDVUNLMT GCP iFIX Plus SCADA Unlmt Dev

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IC647HSTCR300M Collector Redundancy Option for Historian - Standard Server 300 Points (M4 Key)

IC647TPR000 CIMPLICITY HMI ProServer No Limit Runtime System

IC693PCM311RR Prog Coproc Mdl, 640 KB (190 KB Basic Prgm), w/Port Exp Cbl

IC756MDV000J-99 DV Development - Alpha OpenVMS Op Sys, Japanese, Version 9.9

MicroLogix 1000/1761 System 1761-HHM-K08 8K MEMORY MODULE FOR HHP

PLC-5/1771 System 1771-IXEK CONFORMALLY COATED, THERMOCOUPLE/MILLIVOLT INPUT

Distributed I/O 1792D-8BV0D 8 SINK/SOURCE INPUTS, 8 CONNECTORS

Communications 9230-IOLINXSDK I/OLINX DEVELOPER'S KIT FOR CONTROLNET & DEVICENET

Operator Interface D6190-6.5.1RU CONTROLVIEW CORE USER MANUAL (RUSSIAN)

Support 9356-STD2200S SUPT RENEWAL CONTRACT FOR 9356STD2200

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EtherNet/IP Products 9355-WABENE RSLINX PROFESSIONAL - ENGLISH

RSI Software Products 9301-2SE3500JPU5 RSVIEW32 RUNTIME 5K-100K UPGRADE IN-SUPT (JP)

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IC694MDL230 INPUT MODULE 120 VAC 8 POINT ISOLATED

MSI-UNIV-WEB-10 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 10 Pak

VSPC32-MON VisualSPC Monitor

20BD034A3AYNACD0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GC8P7JA0NNNNN PowerFlex 755 AC Packaged Drive

22D-B5P0N104 PowerFlex 40P- 0.75 kW (1 HP) AC Drive

140CRA21120C Quantum DIO站適配器和電源,24VDC,獨(dú)立,3A,單電纜,C

290D-FAZ-G1-3 Direct Online Starter

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1492-SPM2B400 MCB Supplementary Protector 40 A

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150-F1250NBE SMC Flex Smart Motor Controller

1732D-8CFGM12 ArmorBlock 8 Point Block

1771-OBD 1771 16 Point Digital Output Module

193-ECPM1 E3 Plus Panel Mount Adaptor

198E-P1416T IEC Enclosure Mounting Plate

2090-CPWM6DF-16AA07 TL-Series 7m Standard Power Cable

2094-PRS2 Kinetix 6000 Slim Power Rail

DT1000-16A 15inch IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy Drive.

GFK-1004 TCP/IP Ethernet Communications for 90-70 PLC User's Manual

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IC693CPU350RR CPU 350 Module (32K Bytes user memory, 4K I/O, 8 Racks), no built-in S erial Ports .22msec/K

IC754VSI06MTD View Intermediate 6 inch Mono Touch DC

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SLC/1746 System 1746-RL55 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OBP16

Distributed I/O 1734-RTB3S REPLACEMENT 12 POSITION IP20 SPRING TERMINAL BLOCK

Application-specific products 9307-EM64MGRENE RSENERGYMETRIX MANAGER (9 - 64 METERS)

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Support 9510-PB5000ENS SUPT RENEWAL CONTRACT FOR 9510PB5000EN

DeviceNet Products 1770-KFDG DEVICENET RS-232 ADAPTER W/GLOBAL 9V

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140DAI35300C Quantum 開關(guān)量AC輸入,32點(diǎn),24VAC,8點(diǎn)成組隔離,CC

284D-FVD1P4B-N-R-3-DB-EMI Cntl Mod. Variable Frequency Drive

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1492-RTB20N 20 Pole RTB Plug Assembly

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1606-XLP90E-2 Power Supply XLP 90 W Power Supply

1768-L45 CompactLogix L45 3MB Memory Controller

188-K4C400 Miniature Circuit Breaker 40 A

194R-60-NJ 194R 60 Ampere 4th Power Pole Module

2090-CPBM7DF-10AF05 MP-Series 5 m Length Pwr and Brake Cable

2090-XXNPMP-14S03 MP-Series 3 m Length Power Cable

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GC647TRT915 Proficy GlobalCare Complete for CIMPLICITY HMI Server 1500 I/O Runtime System

IC200PWR201 POWER SUPPLY 12VDC INPUT

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IC647NGV000 CIMPLICITY GlobalView - 1 Concurrent user.

IC693ACC301 Replacement Battery, CPU & PCM (qty 2)

IC698PSA100 RX7i Power Supply 100Watt 85-264VAC

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SLC/1746 System 1746-ITV16 FAST RESPONSE DC SOURCING INPUT CARD (24V DC)

Industrial Computers 6180W-7PXPHDC VERSAVIEW 6180W NON-DISPLAY COMPUTER, 7 SLOT

Application-specific products 6556-PSH0M CLUTCH/BRAKE KIT W/STROKE AND A HALF ON THE HOP

Operator Interface 2711-T5A1L1 PV550 MONO TOUCH, RIO & RS232 PRINT

Support 9301-2SE2200ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2200ZH

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RSI Software Products 9301-2SE250FRU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-BIZUC2PENE RSBIZWARE UNLIM RUNTIME CLIENT + 2 CPU SQL SERVER

Motion Control MPL-B310P-RK22AA MOTOR,SERVO,1.58 NM,5000RPM,RSLVR,460V

Motion Control 2090-XXNPY-16S03 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,3M

GEK-90486-2 Genius I/O Discrete Analog Blocks User's Manual - Volume 2

IC641SWP703 Logicmaster 90-70 Demonstration Software Pkg., 3.5" & 5.25" Format

IMC-313X-X-D IMC-D Series Servo Motor Controller, 3 Amp

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280-PWRM35G-M025 ArmorStart Three-Phase Power Media

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1492-MS8X12V61-70 Connection Products

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1585J-M8EBJM-2 RJ45 Ethernet Media

1756-RMC10 ControlLogix 10 m RM Fiber Optic Cable

188-K1D200-N Miniature Circuit Breaker 20 A

194E-Y32-1756-6G 32 A 194E Load switch

2090-CFBM7E7-CEAF05 Kinetix 5m Extension Cable

2090-UXNFM-S03 Kinetix 3 m Length Feedback Cable

BC646TRT300 Server 300 I/O Runtime System with Proficy GlobalCare

GC647IFPLRN00900 GCC iFIX Plus SCADA 900 I/O Run

IC200CBL600 Cable expansion shielde single ended 1M

IC646MPPS99 Logic Developer PLC Professional Unlimited Seat Site License

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IC697CPU732RR CPU, 12 MHz, 512 Discrete I/O, Fixed Mem (32K Bytes), Floating Pt

IC800PCUBC04S050 Powercube flying lead interface cable configured for 400 steps/revolution and power save enabled. 5 meters

ControlLogix/1756 System 1756-OB32 10-31 VDC OUTPUT 32 PTS (36 PIN)

Industrial Computers 6182H-10KEH4D VVCE 1000, KEYPAD, EXT MEM, ENET, DC

Process Control 1757-FIMEXP010 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RBT12 PV PLUS 1250 TOUCH REPLACEMENT BEZEL

Support 9355-WAB1GWENR SUPT REINSTATEMENT CONTRACT FOR 9355WAB1GWEN

Support 9351-SLRSS SUPT RENEWAL CONTRACT FOR 9351SLRS

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RSI Software Products 9301-2SE2400ESU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9355-WABGWPTE RSLINX GATEWAY - PORTUGESE

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IC5008TBN0000 18" Inbligence Industrial PC, Perbance Series WinNT

IC800PCUB00300 Stepping Motor Power Amplifier, 12-48Vdc, 4 Amp

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20AD022F0AYNANC0 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC2P1A0EYNANANE PowerFlex 700S AC Drive 20D

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25C-E032N104 PowerFlex 527 22kW (30Hp) AC Drive

280-PWRM22B-M3 ArmorStart Three-Phase Power Media

FX2N-80MR-001 主機(jī)40入/40出?繼電器輸出

1492-M5X5V1-20S Connection Products

1494H-EA3N Heavy Duty Non-Fus Safety Discon Switch

軟啟動(dòng)器 3RW44462BC45

ET 200SP 6ES7193-6BP00-0BA1 基座單元 BU15-P16+A0+2B/T，類型A1，直插式端子，帶有溫度測(cè)量，15mm寬

1585D-M4TBJM-1 Micro D-Code, QD Style Ethernet Media

1756-ESMCAPXT L7XT Energy Storage Module-Capacitor

1794-OM16 Flex 16 Point Digital Output Module

194E-CA80E 194E Load switch

2090-CCMDSDS-48AAP3 Comms Cable Kinetix 3 Drv to Drv 0.3m

2090-DANPT-16S05 TL-Series 5m Power Cable

ABKCTDE0000/DVN 6 inch TFT QuickPanel TCP w/DeviceNet 24VDC/ No Agency Approvals

GC646PCMSCH GlobalCare Complete for Change Management Scheduler

HE800ACC014 Cage-clamp (screw) style I/O plug, 14-terminal. (Qty 1)

IC630PWR314RR 24Vdc Power Supply Unit

IC647HSTSSEO100KM eSignature Option for Historian - Standard Server 100000 Points (M4 Key)

IC660BLD025 Cover w/Label for IC660BBD025

IC695CHS012CA RX3i 12 slot universal backplane. Conbal Coated.

IC756WET100E-99 Custom Editor Toolkit, English, Version 9.9

CompactLogix System 1769-PA4 120/240 VAC INPT. PWR SUPPLY 4A @ 5VDC, 2A @ 24VDC

PLC-5/1771 System D1771-6.5.108 TEMPERATURE CONTROL MODULE USER MANUAL

Process Control 1757-ABRIO PROCESS RIO SCANNER MODULE

Operator Interface 2711P-B7C15D2 PV PLUS 700, KEY/TOUCH, CNET, DC PS, EXT MEM

Support 6500-DSUTR SUPT REINSTATEMENT CONTRACT FOR 6500DSUT

Support 9358-PLTM2400S SUPT RENEWAL CONTRACT FOR 9358PLTM2400ENE

Support F1785-BCMSERA FIRMWARE UPGRADE FOR 1785-BCM COMMUNICATION MODULE

RSI Software Products 9301-2SE2200JPE RSVIEW32 WORKS 300 (JAPANESE)

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IC300ADC120 4 channel Analog Inputs, Current (0-20mA, 4-20mA), 12 bit

IC752DSX000 Datapanel 160 - 240x64 LCD display with LED backlight. Includes integrated keypad for data entry. No touch capability. Various sizes of text, bitmaps, bar graphs, messaging. Supports limited PC/104 capability.

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153H-SC2FBD-54-BP Encl. SMC-50 Encl. Smart Motor Ctrlr CB

1746-F1 SLC Power Supply Fuse

1786-FS20 200 MICRON CBL ASSY 20 METERS (65.6 FT)

193-T1AB20 1.4-2.0 A IEC Bibllic Overload Relay

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IC600BF949RR 28K ASCII/Basic I/O Module

IC647HSTCS10KM Historian Enterprise Corporate Server 10000 Points (M4 Key)

IC647TRT700 CIMPLICITY HMI Server 700 I/O Runtime System

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