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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復(fù)位功能的時鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復(fù)雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計算機(jī)進(jìn)行通訊時,須預(yù)先在計算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。

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2090-XXTPMP-14S20 MP-Series 20 m Length Power Cable

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SLC/1746 System 1747-RL501 5/05 UPGRADE KIT LABELS

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1497-B-BAJK-0-N Control Circuit Transber

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188-K3C030 Miniature Circuit Breaker 3 A

194L-E25-1756 25 A 194L Load Switch

2090-CPBM6DF-16AA20 TL-Series 20m Power and Brake Cable

2090-XXNFMP-S40 MP-Series 40 m Length Feedback Cable

BC647PPSOCF Proficy Process Systems Operator Console with iFIX with Global Care

GC647PATYOKG Proficy PAT - Driver For Yokogawa - Assist Support

IC200MDL144 Input 240VAC isolated 4 point.

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IC647MGM004 Enterprise Adapter for Maximo 6.2.3

IC676CBLPBB005 IP67 Profibus Cordset - 0.5 Meters

IC697MEM719RR Expansion RAM, 512 KBytes,CMOS (Used w/77X CPUs & PCM)

IC800SSD420RS1 7.2 amp 480 VAC S2K servo drive for MTR series motors

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Industrial Computers 6182H-15TEH15D VVCE 1500, TOUCH, EXT MEM, CNET, DC

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Operator Interface 2711-B5A1 PV550 MONO KEY&TOUCH, RIO & RS-232 PRINT

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RSI Software Products 9358-BA60U3R UPGRADE: OUT-SUPT: RSBIZWARE ARCHIVER 30 TO 60

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Motion Control 2090-UXNPAN-16R30 CABLE,NON-FLEX, MOTOR POWER, N,R/A,16AWG,30M

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IC640WMI910 Workstation Interface (WSI) for XT/AT, Series 90-70 Parallel/Serial

IC800SLM005N3NE25 50W, 115/230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRPLRN00300M iPower Option - Nwk 300 I/O Run

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20DD052A3EYNAEANE PowerFlex 700S AC Drive 52 A 40 Hp 20D

20P41AD129RA0NNN PowerFlex 460V AC 75 HP DC Drive

2711P-B10C22D9P PanelView Plus 7 Graphic Terminal

280-PWRM24G-M1 ArmorConnect 3-PH Power Media drop cable

NS5-SQ00B-V1 彩色TFT LCD 分辨率：640×480點, 256色5.7英寸

1492-MCBA350 50 A UL489 Miniature Circuit Breaker

1494V-DR622-A NEMA Flange Mtd Rod Switch Disconnect Sw

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1585D-M8UGJM-15 Gigabit Ethernet Media

1756-L7SPXT Logix L7SPXT SIL 3 PLe Safety Partner

1799-MP20E Embedded I/O Mounting Plate

194E-FA32E-P22-P22 194E Load switch

2090-CFBM7DD-CEAA90 MP-Series 90m Servo Feedback Cable

2090-TCR47-M23 MP-Series Power Connector Crimping Tool

BC646MPSU01 Logic Developer PLC Standard Upgrade from LM90, CC90, VersaPro with Proficy GlobalCare Complete

GC647AQS001 GC PA Quality Server

HMI-JBX-201 JUNCTION BOX HAND HELD

IC641VPSCAM VersaPro Cam Editor

IC647IFPLDV00300M iFIX Plus SCADA 300 I/O Development (M4 Part)

IC660ELB921 Single-slot PCIM (XT/AT Interface Board) 1-channel

IC697ACC744 Rack Cooling Fan, 24 VDC

IC756XDV000CS-925 DataViews Development on Solarisx86 Op Sys, Simplified Chinese v9.25

FlexLogix System 1794-TB3 TERMINAL BASE, 3-WIRE

PLC-5/1771 System D6300-6.5.1 PLC2 TP PLC5 CONVERSION SW(62002CV5)USER'S MANUAL

Process Control 1757-UPGRT10 UPGRADE 10 USER OI EXTENSION

Operator Interface 2711P-B12C6D2 PV PLUS 1250, KEY/TOUCH, RIO/DH, DC PS, EXT MEM

Support 6006-A1DBR SUPT REINSTATEMENT CONTRACT FOR 6006A1DB

Support 2711-ND3ESR SUPT REINSTATEMENT CONTRACT FOR 2711ND3ES

Support F1785-L66LSERB FIRMWARE UPGRADE FOR 1785-L66L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230ZHU2R RSVIEW32 WORKS 150-1500 UPGRADE OUT-SUPT (ZH)

RSI Software Products 9701-VWSS100FRU1 RSVIEW SE 25 TO 100 DISPLAY UPGRADE (FRENCH)

RSI Software Products 9399-SLIDERUG RSSLIDER USERS GUIDE

Motion Control 8720MC -B021-AA- 21 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MPS001 Logic Developer - PLC Standard

IC300OCS087 MiniOCS with 2x20 LCD & 16 keypad & onboard IO (no expansion) 8 DC Inputs (pos/neg) with CsCAN, 8 DC Outputs (pos), 4 ISO analog in (20mA), 2 ISO analog out (20mA)

IC752WPB204 Same as IC752WFB204 without touch

MTR-3T42-H-R-B-M-0 MTR series metric servo motor with resolver and brake

ZA66L-6001-0026#L50R03 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Cable (Sheathed) 50M

20DB042A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ALC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-B2P5N104 PowerFlex 525 0.4kW (0.5Hp) AC Drive

2711R-APK7 PanelView 800 Adapter Plate Kit for 7-In

6SE6420-2UD21-1AA1 1.1KW

1492-L3T-Y IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494C-DJ622-A4-B2-D-E-F 200 A Flange Mtd Cable Switch

軟啟動器 3RW44271BC46

備品備件 6ES7 592-3AA00-0AA0 跳線，20 片 / 包

1585BX-M8UB-5 Variant 1 Ethernet Media

1747-L511 SLC 5/01 1K Controller

1790D-TN4C0 CompactBlock LDX Analog Input Base Block

194E-A63-3753 63 A 194E Load switch

20-VB00601 PowerFlex DPI Interface Board

2090-CSWM1DE-18AA01 Kinetix Cable Single DSL 2090-Series

20AC072C3AYNANC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDB300 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 300 I/O

HE693CBL222 RS-232 cable for 9-pin personal computer serial port

IC600RB752RR RPU Device Switch Module

IC647HSTESEO5000KM eSignature Option for Historian - Enterprise Server 5,000,000 Points (M4 Key)

IC655MDL576RR 115/230Vac Isolated Output (16 points)

IC694MDL632CA Conbal Coated Input module 125 VDC 8 point NEG/POS logic.

IC756URT100 Unix DV Tools Runtime 100+, Per User

MicroLogix 1500/1769 System 1769-IR6 6 CHANNEL RTD/RESISTANCE INPUT MODULE

PLC-5/1771 System 1771-CX25 PLC-5 LOCAL CABLE

Distributed I/O 1797-CE3S BUS EXTENDER CABLE FOR BUS ISOLATOR - 3 FOOT

Communications D5000-6.4.21 REFERENCE MANUAL INTERCHANGE SOFTWARE

Support 9321-L2160R SUPT REINSTATEMENT CONTRACT FOR 9321L2160

Support 9358-EP03S SUPT RENEWAL CONTRACT FOR 9358BEPNT03ENE

Support F1771-SN FIRMWARE UPGRADE FOR 1771-SN MODULE

RSI Software Products 9324-RLD2U3PTE RSLOGIX 5000 MINI TO STD UP, PTE

RSI Software Products 9304-WVD256D WINTELLIGENT VIEW 256 DEVELOPMENT