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A20B-1003-0863現(xiàn)貨 in stock! 歡迎來電咨詢~??！

A20B-1003-0863,

A20B-1003-0863

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動(dòng)化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲(chǔ)存量小，采集的壓力、流量等數(shù)據(jù)無法長(zhǎng)期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場(chǎng)的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對(duì)加裝RS-485中繼器，另外在現(xiàn)場(chǎng)增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對(duì)整個(gè)氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對(duì)工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場(chǎng)對(duì)工藝的調(diào)整，又可針對(duì)配套設(shè)備可控性對(duì)不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國(guó)產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái)，可實(shí)現(xiàn)對(duì)生產(chǎn)過程的全面監(jiān)控，對(duì)重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢(shì)、實(shí)時(shí)趨勢(shì)，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場(chǎng)顯示

　　現(xiàn)場(chǎng)采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場(chǎng)壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場(chǎng)操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場(chǎng)監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場(chǎng)、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡(jiǎn)單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對(duì)供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

　　2)對(duì)所采集的模擬信號(hào)進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號(hào)的溫、壓補(bǔ)償，提高了儀表的測(cè)量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢(shì)的實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢(shì)曲線和歷史趨勢(shì)曲線可隨意設(shè)定時(shí)間段，打印在線趨勢(shì)，歷史趨勢(shì)曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對(duì)于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對(duì)于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹

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CPM1A-10CDR-A-V1 10點(diǎn)主機(jī) AC100-220V、6點(diǎn)入， 4 點(diǎn)繼電器輸出

1492-MCEA220 20 A UL489 Miniature Circuit Breaker

1494V-FS400 Fuse Block

軟啟動(dòng)器 3RW44652BC45

運(yùn)行版軟件 6AV2104-0FA04-0AA0 SIMATIC WinCC Runtime Advanced 2048 PowerTags V14

1585J-M4EBJM-30 RJ45 Ethernet Media

1756-OA16 ControlLogix 16 Point D/O Module

188-K1B130 Miniature Circuit Breaker 13 A

194E-FA63 194E Load switch

2090-CFBM7DD-CEAF40 40 m Length SpeedTec Flexible Cable

2090-U3BK-D4403 Ultra 3000 Breakout Board Kit

BC646MRC075 Logic PC and View Runtime 75 I/O with Proficy GlobalCare Complete

GC647ASC025 GC SDK 25 Pak

IC200ACC301 I/O filler module

IC646CSCEMK Proficy ME Logic Developer - PC for QP-Control

IC647IFPLRN00300K iFIX Plus SCADA 300 I/O Runtime (M1 Kit Part)

IC660MLA020 Label for IC660BBA020 (Qty 100)

IC697ALG230 Analog Input, Voltage/Current, 8 Channels

IC756XWC001 DV Linux Web Client Runtime, 1 User

FlexLogix System 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

GuardPLC Systems 1753-IB20XOB8 GUARDPLC DISTRIBUTED I/O - 28 I/O, GUARDPLC ENET

Process Control 1757-UPGSIFN UPGRADE MODICON PLC MODBUS QUICKBUILDER I/F

Operator Interface 2711P-T12C15B2 PV PLUS 1250, TOUCH, CNET, AC PS, EXT MEM

Support 9220-CCR SUPT REINSTATEMENT CONTRACT FOR 9220CC

Support 1784-DPS SUPPORT PLAN 1784-DP RENEWAL

Support F1785-L86BSERD FIRMWARE UPGRADE FOR 1785-L86B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350ITE RSVIEW32 WORKS 5K (ITALIAN)

RSI Software Products 9701-VWSS250JPU2 RSVIEW SE 100 TO 250 UPG JAPANESE

RSI Software Products 9399-WAB32LUGPT RSLINX LITE USER GUIDE (PORTUGUESE)

Motion Control 8720MC -D097-AA- 97 AMP D CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MRA150 View Runtime 150 I/O

IC300OCS991 Starter Kit includes IC300OCS033 and IC300OSW232. No simulator. Limited one per customer (HSC/PWM)

IC752WTE051 Display Station 2000 Series - 10.4" active matrix VGA (640x480) resistive touchscreen, Pentium 333MHz, 128MB RAM, 6.4 GB HD, Ethernet, 300pt count CIMPLICITY HMI, field detachable front/rear housing and Win '95

MTR-3T44-J-R-0-M-0RR Servo Motor Metric

20AC8P7A0AYYANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC011A3NYNACGNE PowerFlex 700S AC Drive 20D

20G1ALD710AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D030N114 PowerFlex 525 15kW (20Hp) AC Drive

2715-B10CD PanelView 5500 10.4 in. Graphic Terminal

FR-E540-7.5K 14KVA 18A 7.5KW 3相AC380V/50Hz/60Hz

1492-LAFB6 IEC Term Blck Spr Clp Fuse Blk

1494F-D60 Disconnect Switch

軟啟動(dòng)器 3RW44346BC44

ET 200SP 6ES7155-6AU00-0BN0 IM 155-6 PN 標(biāo)準(zhǔn)型PROFINET接口模塊，不含總線適配器

1585D-D4TBJM-1 Micro D-Code, QD Style Ethernet Media

1747-NP1 SLC Wall Mounting Power Supply

1794-AENT Flex EtherNet/IP Adaptor

194E-AA16E-P11 194E Load switch

2080-DNET20 Micro800 DeviceNet Scanner Plug-In

2090-CSWM1DF-14AA09 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNAEG0 PowerFlex 70 AC Drive 20A

GC646MODEV05PK Proficy GlobalCare Complete for Motion Developer 5 Pack

HE693IBS313 Discontinued Part. Check with GE IP on migration path.

IC609EXP120RR Series One Junior Expansion 24Vdc Sk In/Rly Out,115Vac P/S

IC647HSTSC100KM Server to Server Collector for Historian - Standard Server 100000 Points (M4 Key)

IC660BBA024 Block 24/48Vdc Analog Current Source 4 Inputs / 2 Outputs

IC694MDL732 Output module 12/24 VDC 0.5 amps 8 points, positive logic.

IC756WDC009K-23 DV Development Sys VB, Java, C++, Korean, Version 2.3

MicroLogix 1500/1769 System 1769-PA4 120/240 VAC INPT. PWR SUPPLY 4A @ 5VDC, 2A @ 24VDC

PLC-5/1771 System 1771-DA ASCII I/O MODULE

Distributed I/O 1797-IE8 EX ANALOG INPUT MODULE, 16 BIT, 8 PT., S.E.

Operator Interface 2711P-K4M20D PV PLUS 400 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9323-MX300ENR SUPT REINSTATEMENT CONTRACT FOR 9323MX300EN

Support 9358-HSTS2200S SUPT RENEWAL CONTRACT FOR 9358HSTS2200

Support F1772-LWPSERB FIRMWARE UPGRADE FOR 1772-LWP PROCESSOR MODULE

RSI Software Products 9324-RLD300NXESE RSLOGIX 5000 STD., RSNETWORX BUNDLE, ESP

RSI Software Products 9304-WVPR300DU3 UPGRADE: IN-SUPT: WINVW 128 TO WINVW PRO RT 3000

RSI Software Products 9358-PLTM2600U4 UPGRADE: IN-SUPT: PLANTMETRICS 50 TO 200 WORKCELL

Motion Control 1756-M02AE 2-AX SERVO,ANALOG/ENC-ICP

A06B-0115-B175#0008 BM0.5/4000 Servo Motor, Holding Brake, 32K Serial Encoder

IC200UAL005 23 point PLC, (13) 24VDC In, (1) 24VDC Out, (9) Relay Out, 24VDC Power Supply, Battery (IC200ACC403) is required for long term data rentntion and Real Time Clock. Battery not included.

IC752BDT000 Mature. Order 240E, IC752BDT100. DataPanel 240T, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock.

MTR-1350-N-D-E-0 MTR series NEMA 34 stepping motor with series winding connection

ZA06B-0085-B503 B22/2000is servo motor with 24 VDC brake and 128k serial encoder

20BD2P1A3AYNANC0 PowerFlex 700 AC Drive 2.1 A at 1 Hp 20B

20G11TC567AN0NNNNN PowerFlex 755 AC Packaged Drive

25-MAP-FA PowerFlex 520 Frame A Adaptor Plate

140XSM01000 Quantum 模擬量模擬器, 2個(gè)電位器,用于AMM090

FRN45F1S-4C 64 KVA 85 A 45KW 3相AC380V/50Hz/60Hz

H5F-B 外形:48×48mm最小設(shè)定時(shí)間:1分?控制輸出:AC250V 15A 1開1路

1492-SPM3C200 MCB Supplementary Protector 20 A

軟啟動(dòng)器 3RW40471BB04

數(shù)字量輸入信號(hào)板 6ES7 221-3BD30-0XB0 SB 1221 DI 4 x 24 V DC，200 kHz

150-SB4NUD SMC-50 SOLID STATE MOTOR CONTROLLER 180A

1734-TB POINT I/O Terminal Base

1783-MX08S Stratix 8000 8 Port SFP Exp. Module

193-ESM-IG-60A-T E300/E200 60 Amp Sensing Module

20-750-I1B-E355F330 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA01 MP-Series 1m Servo Power Cable

2098-DSD-HV220X-DN Ultra 3000 Servo Drive

GA647IFCLNTSRO005 GCA iFIX iClientTS Read Only 10 PK Runtime Version

GP-0602NT-SDP16 GagePort Digital NT 2-port b (for Solartron Digital Probes)

IC5005TAZ0010 PanelPC 15in Std Unit w/o OS

IC647HSTAE5000KM Alarm and Events Option for Historian - Standard Server 5,000,000 Points (M4 Key)

IC647SRVSSFEFF PA SmartStart for Efficiency

IC693MDL740LT 12/24 Vdc Output, 0.5 Amp, Positive Logic (16 Points) Low Temperature Tested.

IC756HDV010J-98 DV Draw Development on HP/UX Op Sys, Japanese, Version 9.8