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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復(fù)位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復(fù)雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當(dāng)前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預(yù)先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。

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194E-Y63M-1753-6N 63 A 194E Load switch

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2090-UXNPBMP-8S30 MP-Series 30 m Length Power Cable

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IC670ALG620RR RTD 4 Channel Isolated 3 Wire

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IC800SKCBVL100 Power/brake cable for SLM350 or SDM500 or SLM500 S-series servo motors connected to an S2K. 10 meters

ControlLogix/1756 System 1756-IF8 ANALOG INPUT - CURRENT/VOLTAGE 8 PTS (36 PIN)

Industrial Computers 6182H-10TEH6B VVCE 1000, TOUCH, EXT MEM, RIO/DH, AC

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Support 9355-WABFRS SUPT RENEWAL CONTRACT FOR 9355WABFR

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Motion Control 2090-U3CC-D4409 CABLE,CONTROLLER INTERFACE,ULTRA 3000,CN1,9M

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1756-IA8D ControlLogix 8 Point D/I Module

1794-TB3G Flex Terminal Base

194E-E100-1753 100 A 194E Load switch

2090-CDNPBMP-10S60 MP-Series 60 m Length Power Cable

2090-K6CK-D15M Kinetix 6000 Low Profile Connector Kit

AD641WKS308 ECLiPS Workshop Software - demonstration software

GC646QDA001 Proficy GlobalCare Complete for QuickDesigner - single user

HE800CBL119 I/O Extension Cable, 19-pin, 1.0m. For use in conjunction with TRM519

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IC647HSTSSEO30KM eSignature Option for Historian - Standard Server 30000 Points (M4 Key)

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IC756WET200J-99 Custom Datasource Toolkit, Japanese, Version 9.9

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Process Control 1757-PLXCPE1600 PROCESSLOGIX SERVER DELL PE 1600

Operator Interface 2711P-K7C4B2 PV PLUS 700, KEYPAD, ENET, AC PS, EXT MEM

Support 6556-SPAKSR SUPPORT REINSTATEMENT CONTRACT FOR 6556-SPAKS

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BC5008TAW0000 18 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300DAC106 14-bit, 4-channel Analog Output, 0-20mA Sourcing

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2711P-T10C4A9 PanelView Plus Terminal

FRN200P11S-4CX 287KVA 377A 200KW 3相AC380V/50Hz/60Hz

1492-JD4 4 square mm Double Level Terminal Block

1492-W4-OR IEC Term Blck 8x47.6x41mm Screw

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安全 CPU 模塊 6ES7 510-1SJ01-0AB0 SIMATIC S7-1500F，CPU 1510F-1 PN CPU 中央處理單元，150KB 工作存儲區(qū)，750KB 數(shù)據(jù)存儲區(qū)

156-B30AA1 30 A Contactor

1746-IA8 SLC 8 Point AC Input Module

1786-TJPR ControlNet Media Coaxial Jumper

193-T1APM DIN Rail/Panel Mounting Adaptor

20-FR10845 PowerFlex 700S/H Fan Transber

2090-CSBM1DF-14AA15 Kinetix Cable Single DSL 2090-Series

20AC015A3AYNANC1 PowerFlex 70 AC Drive 20A

GA647TPR150 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 150 I/O Runtime System

GP647IFSTDV00150 GCP iFIX Std HMI 150 I/O Dev

IC600CB515RR Expanded II Logic Control Module

IC647HSTCS75KM Historian Enterprise Corporate Server 75000 Points (M4 Key)

IC647TTSM TTS:Toshiba Prosec T-Series

IC693TCM302 Temperature Control Module

IC756RDV000J-99 DV Development - Irix Op Sys, Japanese, Version 9.9

MicroLogix 1200 System

PLC-5/1771 System 1771-QDC PLASTIC MOLDING MODULE

Distributed I/O 1794-IA8 85-132 VAC INPUT MODULE, 8 POINT

Communications 9355-WABGWDEE RSLINX GATEWAY - GERMAN

Operator Interface D6190-6.5.7RU CONTROLVIEW DATA LOGGER USER MNL (RUSSIAN)

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RSI Software Products 9324-RL01U3ITE UPGRADE: IN-SUPT: ITALIAN RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500ZHU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (ZH)

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5228BSL Big Max Marquee Display. 1x20 2" Chars. Red

IC200DBI001 REMOTE I/O DeviceNet NETWORK INTERFACE UNIT

IC694TBS132 36 Point Terminal Block,spring clamp style extended depth shroud. Compatible with new high density I/O modules for both RX3i and Series 90-30.

MSI-WEB-50 Web or Excel Reporting Clients 50 Pack

VSPCSE-MON10 VisualSPC SE Monitor, 10 license pack.

20BD052A3AYNAND0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LD2K0AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-E9P9N104 PowerFlex 40P 5.5 kW (7.5 Hp) AC Drive

490NAD91104 Quantum Profibus 單接頭

291D-FBP-G1-3FR Direct Online Reversing Starte

G3NA-240B 固態(tài)繼電器 額定電壓5-24VDC,負(fù)載AC24-240V 40A

1492-SPM2D040 MCB Supplementary Protector 4 A

軟啟動器 3RW30381BB04

電機啟動器 3VU16400CM00

150-F25NBRB SMC Flex Smart Motor Controller

1732E-8CFGM8R ARMORBLOCK 8 POINT CONFIGURABLE

1771-PSCC 1771 Power Supply

193-EEFE E1 Plus 9-45 A IEC Overload Relay

20-24V-AUX1 PowerFlex 700S Auxillary Power Supply

2090-CPWM7DF-08AF15 MP-Series 15m Continuous-Flex PWR Cable

2097-R3 Kinetix 300/350 30 Ohm Shunt Resistor

ENP2105M020 Male Industrial, Single Ended, 2 meters

GFK-1631 User Manual-OCS100, OCS200, OCS250, RCS

IC220ALG630 ANALOG IN, 16 BIT THERMOUCOUPLE, 2CH (REQUIRES 1 IC220TBK061)

IC647CSPC001 Proficy Cause+ for Inbligent HMI/SCADA Client Enabler - 1X CAL

IC647PRTSQLC Proficy Portal SQL Server Connector (M1 Key)

IC693MAR590LT Mixed I/O, 120Vac Input (8 points), Relay Output (8 points) (LT)

IC756ADV010J-97 DV Draw Development on AIX Op Sys, Japanese, Version 9.7

MSI-MGMT-10 Production Management Clients 10 Pack

PLC-5/1771 System 1771-DMC1 CONTROL COPROCESSOR - MAIN MODULE

Distributed I/O 1738-IE2CM12 24VDC 2 ANALOG CURRENT INPUTS WITH M12 CONNECTORS

Communications 1770-KFDG DEVICENET RS-232 ADAPTER W/GLOBAL 9V

Operator Interface 2711-NV5 ANTIGLARE OVERLAY PV600 KEY & KEY&TOUCH

Support 9302-TIDR SUPT REINSTATEMENT CONTRACT FOR 9302TID

Support 9324-RL5LDRENR SUPT REINSTATEMENT CONTRACT FOR 9324RL5LDREN

DeviceNet Products 2706-P92C INVIEW MESSAGE DISPLAYS

RSI Software Products 9301-2SE335FRU2R RSVIEW32 RUNTIME 300-5K UPGRADE OUT-SUPT (FR)

RSI Software Products 9371-EDES1U2 UPGRADE: IN-SUPT: RSWIRE DTLR JIC/ACAD TO DES STD

Motion Control MPG-A025-091S22 MOTOR,SERVO,GEAR RATIO 91,100NM,62RPM,SINGL,230V

Silver Series 2711-K14C1 PV1400 COLOR KEY, RIO & RS232 PRINT

HE693RTM705 RTU / Modbus master module for Series 90-30 with 1 RS-232 port, 1 RS-485 port, supports Report by Exception.

IC670ALG320 Analog Output Current/Voltage 4 Pt. Grouped

QPI-DEM-CV2 QUICKPANEL DEMO 10.5" VIDEO

ST-5641 STXi 1 Channels, Pulse Out module, 0.5A/24V, Source, 20Khz

20BC205A3AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC170JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B012F104 PowerFlex 40 2.2 kW (3 Hp) AC Drive

140DDI85300C Quantum 開關(guān)量DC輸入,32點,10-60VDC,4組隔離,CC

284D-FVD4P0Z-10-CR-SB DeviceNet Variable Frequency Drive

E3S-LS10C4S 10CM距離設(shè)定型，晶體管輸出80mA, 電源:12-24VDC

1492-SPM1B005 MCB Supplementary Protector 0.5 A

人機界面 6AV6545-0AG10-0AX0 MP270B 觸摸面板，256 色，10.4 英寸, 640? 480

6ES73317KB024AB2

1497B-A5-M12-0-N Control Power Transber

1606-XLS480F-3 480VAC 600VDC In 48 to 56VDC Out 480W PS

1769-IF4XOF2 CompactLogix 6 Pt A/I and A/O Module

189-AR20 MCB Accessory Auxiliary Contact

194R-HM4-N1 194R 100-400 A Operating Handle