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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號和8點(diǎn)選通信號)。C200H的多路輸出單元OD501可作為128點(diǎn)動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個(gè)信號,利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。

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284-PWRM24A-M1 Power Cable, Patch ,Shielded,M24, 1m

CJ1G-CPU45 CPU單元I/O點(diǎn)數(shù)1280，30K程序容量，最多三個(gè)擴(kuò)展機(jī)架。

1492-REC15 IEC Duplex Rcpt, 15A, Din Rail Mtg

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1497-M-BASX-0-N Control Circuit Transber

1606-XLE80E Power Supply XLE 80 W Power Supply

1764-28BXB1 MicroLogix 1500 28 Point Controller

188-K3D500-N Miniature Circuit Breaker 50 A

194L-HE4L-175 194L Control and Load Switch Actuator

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2090-XXNPMF-16S05 Kinetix Drives 5m Standard Cable

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IC646PPD374 PA-30 with 374 CPU - DC

IC647NCA300 CIMPLICITY Change Approval for 300 Point Server

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IC800STI105D2RR 5A, 115V, DeviceNet S2K Stepper Controller

SLC/1746 System 1747-ACNR15 CONTROLNET ADAPTER, REDUNDANT

Industrial Computers 6181P-15TPXPHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

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Operator Interface 2711-K5A1L3 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9301-2SE2100ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2100ES

Support 9393-RSTSLCS SUPT RENEWAL CONTRACT FOR 9393RSTSLC, 9393RSTPSLC

ControlNet Products 2711P-K12C15B2 PV PLUS 1250, KEYPAD, CNET, AC PS, EXT MEM

RSI Software Products 9301-2SE2500ZHU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9358-BEPNT10U1 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 03 TO 10

Motion Control MPL-A4540F-SK22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,230V,9.5KG

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IC641SWC701 Logicmaster 90-70 S/W Dev. Pkg., 3.5"/5.25" disks + CD-ROM docs.

IC800SSI107RP2 7.2A, 115/230V, Profibus S2K Servo Controller for MTR Series Motors

PSPC-ADMIN100 Prof Shop Floor SPC Admin 100 User

20BB070A0ANNANC0 PowerFlex 700 AC Drive 70 A 25 Hp 20B

20DF1K1A0ENNBNANE PowerFlex 700S AC Drive 20D

2198-CAPMOD-1300 Kinetix 5500 Capacitor Module

2711P-K4C20A8 PanelView Plus 6 Graphic Terminal

280-PWRM35D-M25 ArmorConnect 3-PH Power Media trnk cable

CPM2AH-30CDR-A NEW 30點(diǎn)主機(jī) AC100-220V 18點(diǎn)入12點(diǎn)繼電器輸出 自帶RS232C口 中國產(chǎn)

1492-MS6X12H21-30 Connection Products

0.05| s，PROFIBUS-DP 主/從接口,PROFINET 接口

行程開關(guān) 3SE53121SD11

運(yùn)行版軟件 6AV2105-2FH04-0BD0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack 2048 PowerTags -> 4096 PowerTags V14

1585J-M4UBJM-50 RJ45 Ethernet Media

1756-PA75K ControlLogix AC Power Supply

188-K1C320-N Miniature Circuit Breaker 32 A

194E-KA63E-P11 194E Load switch

2090-CFBM7DF-CEAF07 Kinetix 7m Flexible Cable

2090-UXNBMP-18S60 MP-Series 60 m Length Brake Cable

BC646SPY365 Solution Provider Annual Base Lic.-Europe

GC647IFESGDV00075 GCC iFIX Optn: ESig & ERec 75 I/O Dev

IC200ALG430LT ANALOG MIXED 12 BIT INPUT CURRENT 4CH AND OUTPUT CURRENT 2CH (LT)

IC646MCD001 Proficy Machine Edition 5.70 CD Set - Includes Installation CD and Supplemental CD with NO License

IC647IFPRRN00150C iFIX Profsnl SCADA 150 I/O Runtime (M1Component Part)

IC660TBA023 Terminal Assembly for IC660BBA023

IC697CHS782 Integrators Rack, 17 Slots, Rear Mount

IC800CBL067 Power cable for B0.5/3000 motor. 14 meters

ControlLogix/1756 System 1756-A17 17 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH6D VVCE 700, KEYPAD, STD MEM, RIO/DH, DC

Process Control 9358-PBBK60ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 60 UNITS

Operator Interface 2711P-T15C4D1 PV PLUS 1500, TOUCH, ENET, DC PS, STD MEM

Support 9352-WGG200S SUPT RENEWAL CONTRACT FOR 9352WGG200

Support 9330-GC100S SUPT RENEWAL CONTRACT FOR 9330GC100

ControlNet Products 1786-RPA CONTROLNET MODULAR REPEATER ADAPTER

RSI Software Products 9301-2SE235FRU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (FR)

RSI Software Products 9355-JBOXENE RSJUNCTIONBOX

Motion Control MPL-A310F-HK22AA MOTOR,SERVO,1.58NM,3000RPM,ENCDR,230V,3.0KG

Motion Control 2090-DANBT-18S09 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 09M

BC646TJV000 HMI Tracker Display with Proficy GlobalCare

IC300TRM312 Cage-clamp (screw) style I/O plug, 12 terminal

IC800CBL002 Digital Servo Command Cable for DSM302, 3 Meters

OC646IFWTRSLNBSCSP Water Solutions Pk 2008 Basic SP Edition

20AD014A3AYNACC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0NYNANBNE PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND156AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-B8P0N104 PowerFlex 527 1.5kW (2Hp) AC Drive

280-MTR35-LC ArmorConnect Connection Locking Clip

FX1N-24MT 主機(jī)14點(diǎn)入/10點(diǎn)出?晶體管輸出

1492-M5X10C Connection Products

1494G-GF3N NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44442BC34

ET 200SP 6ES7134-6FF00-0AA1 AI 8xU 基本型，基座單元類型 A0、A1

1585D-M4HBJM-4 Micro D-Code, QD Style Ethernet Media

1756-CFM ControlLogix Config Flowmeter Module

1794-IRT8 Flex 8 Point Thermocouple RTD Module

194E-CA20E-P11-PE 194E Load switch

2080-OV4 Micro800 4 Point Sink Output

2090-CSWM1DF-18AA35 Kinetix Cable Single DSL 2090-Series

20AC5P0A3AYNACC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC150 Proficy GlobalCare Complete for Logic PC & View Runtime 150 I/O

HE693STP113 Discontinued Part. Check with GE IP on migration path.

IC610PER154RR Series One PROM Writer Unit (Snap On)

IC647HSTSS20000KM Historian Standard Server 20,000,000 Points (M4 Key)

IC660BBR101RR Relay Block, Normally Open

IC695ALG312CA Conbal Coated. Isolated Thermocouple Input module provides twelve isolated differential thermocouple b channels. Each channel can be individually configured for bs from: Thermocouple types: J, K, T, E, R, S, B, N, or C and Voltage: +/-150

IC756WDS000J-28 DataViews Development System for Visual Basic, Java, C++, & Native C & Custom Editor 1 User, Japanese v2.8

CompactLogix System 1769-OB32 1769 32 POINT 24VDC OUTPUT MODULE

PLC-5/1771 System 1785-ACC5LA ACCESSORY KIT FOR PLC-5/11,5/20

Distributed I/O 1799-D10U10BL 24 VDC 20 POINT SRC OUT I/O BOARD WITH LOGIC

Operator Interface 2711P-K6M5A PV PLUS 600 GRAYSCALE, KEYPAD, RS232, AC PS. INCL

Support 9325-L5140S SUPT RENEWAL CONTRACT FOR 9325L5140

Support 9358-PBEPB03R SUPT REINSTATEMENT CONTRACT FOR 9358PBEPB03ENE

Support F1775-S4BSERB FIRMWARE UPGRADE FOR 1775-S4B PLC3 PROCESSOR MODUL

RSI Software Products 9301-2SE2100 RSVIEW32 WORKS 150

RSI Software Products 9701-VWMR030AFRE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (FRENCH)

RSI Software Products 9359-PORTCL5ENE RSPRODUCTION PORTAL 5 SINGLE CLIENT USER EXPANSION

Motion Control 2094-XNSHT-1 SHUNT MODULE SPARE CONNECTORS

A06B-6093-K301 Connector Kit, Beta or I/O Link Amplifiers (CX11)

IC200UEX212-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 24VDC Power Supply (includes IC200CBL501)

IC752CSI101 Siemens S7-200 cable for DataPanel 30/50

MTR-3N32-H-R-0-N-S MTR series servo motor with resolver and shaft seal

ZA06B-0158-B175#7008 A40/2000 servo motor with fan package and brake and 64k serial encoder

20BD8P0A3AYNACC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B