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A16B-0170-0060
A16B-0170-0060
產(chǎn)品價格:¥220
上架日期:2019-09-25 17:29:43
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    激光制造業(yè)亟需組建優(yōu)秀的激光加工團隊,大力普及激光加工技術(shù),設(shè)立激光加工教學、科研和生產(chǎn)基地,加大相關(guān)技術(shù)同步研究,將機器人技術(shù)、仿真技術(shù)應(yīng)用等大規(guī)模地應(yīng)用到城市軌道車輛制造中,發(fā)展我國自主特色的激光加工設(shè)備以及加工工藝。激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用,包括焊接、切割、表面改性、打標、快速成型、打孔及微細加工等。文章以城市軌道車輛為研究對象,闡述了先進激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點,分析了目前激光加工技術(shù)在城市軌道車輛制造中的特點和應(yīng)用前景,為縮短與國外先進技術(shù)的差距,加快軌道交通技術(shù)儲備提供參考。

    城市軌道交通已成為現(xiàn)代城市公共交通的主動脈,具有運量大、能耗低、效率高、污染小、準點率高等優(yōu)勢。中國如今已成為全球城市軌道交通建設(shè)投入的主力軍,甚至連許多二線城市都具備了軌道交通建設(shè)的條件與需求。
    隨著中國政府“十三五”規(guī)劃的提出,國家發(fā)改委已批復(fù)了多地軌道交通的規(guī)劃,到2020年投資預(yù)計將超萬億。目前城市軌道車輛制造行業(yè)中,激光加工制造技術(shù)備受矚目,其很大程度上提升了城市軌道車輛制造水平;輕量化與高速化的趨勢,也持續(xù)為其提出新方向、新課題。

    由于中國的城市軌道交通起步較晚,因此為了縮短與國外先進技術(shù)的差距,應(yīng)引進、研究和消化當前最新技術(shù)及設(shè)計思路,加快軌道交通技術(shù)儲備,探究激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用。車輛激光焊接車輛轉(zhuǎn)向架以及車體是城市軌道車輛上的關(guān)鍵構(gòu)成,材質(zhì)也經(jīng)歷了普通合金鋼、不銹鋼、鋁合金型材幾個階段。目前在城市軌道車輛制造中,逐步引入了激光焊接等新的加工工藝。

    激光拼焊

    激光拼焊是城市軌道車輛中最被看好的技術(shù)之一,屬于無接觸焊接,可將不同鋼種、厚度、表面處理的鋼板焊接成一個整體,區(qū)別于電阻滾壓縫焊,通過自由組合,使得構(gòu)件變輕,零件變少,不僅提高可靠性,為寬體車制造奠定基礎(chǔ),同時也改善了焊接質(zhì)量,提高了鋼材收得率,并降低了生產(chǎn)成本。

    激光組焊

    激光組焊在城市軌道車輛車身制造中舉足輕重,通過雙件組焊、多件組焊,將已切割成形的各類車身構(gòu)件,焊接成白車身分總成,進而總裝成整車車身。激光組焊因其焊接強度高,可明顯改善車身強度、剛度及密閉性。焊接同時結(jié)合面小、變形小、焊接速度快、可焊材料范圍廣,適合于柔性化生產(chǎn),投資效益好。但激光組焊技術(shù)也有明顯的缺點,如對夾具、被焊件、監(jiān)測精度等要求嚴格,焊接后檢測評價和返修困難,一次性投入大等。

    激光-電弧復(fù)合焊

    1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體,由于電弧焊接后熱影響及變形等較嚴重,因此為改善外觀,過去常常進行涂裝作業(yè),而現(xiàn)在則選用激光或電阻焊進行作業(yè)。

    通過長期加工技術(shù)應(yīng)用的實踐、積累及分析,不銹鋼接頭焊接技術(shù)規(guī)范、疲勞曲線、硬度、抗拉強度、屈服強度、等技術(shù)指標相繼被取得或檢驗,車體激光焊接樣件的制評亦完成。


    2) 車輛轉(zhuǎn)向架制造。城市軌道車輛轉(zhuǎn)向架通常選用日本進口或國產(chǎn)的中厚合金鋼板材,同時多選用熔化極氣體保護焊。用于長直縫焊接的機械人手臂,已被各廠商所引進,來改善焊接穩(wěn)定性;而開具有不同規(guī)格的坡口,通常留較小鈍邊,以確保熔透。激光-電弧復(fù)合焊優(yōu)化焊接效率,顯示了激光和電弧的特點;同時減少了設(shè)備和人員投入,降低了焊接成本,并且可選較大鈍邊。


    車輛激光切割

    激光切割技術(shù)特性城市軌道車輛制造廠商已大量使用激光切割技術(shù),其加工的產(chǎn)品有很多,如車體、內(nèi)裝板材、轉(zhuǎn)向架,常選用二維平面切割。激光可以加工出高精度、高切割斷面質(zhì)量的零件外形、輪廓和孔。

    固體(或CO2)激光切割機通常適用于碳合金鋼、不銹鋼,同時也適用于鋁合金板,可達到理想斷面加工質(zhì)量和切割速度。以某企業(yè)為例,軌道車輛車體為不銹鋼,選用6 k W激光和剪板機對6 mm以下板材下料。車輛轉(zhuǎn)向架選用激光切割機對14 mm以下板材進行下料,其材料為Q345C低合金結(jié)構(gòu)鋼。

    下料環(huán)節(jié)激光切割

    城市地鐵機車制造首先要準備相關(guān)材料,這個階段激光切割技術(shù)尤為重要。激光切割與火焰切割相比,切割速度快、工件變形小、加工精度高、適用性強、節(jié)料省錢、經(jīng)濟適用[16],因此激光切割技術(shù)已被廣泛用于軌道車輛制造中。以某企業(yè)為例,其高速動車組車體選用激光和剪板機對6 mm以下板材下料,材料為鋁合金板材及型材。車輛轉(zhuǎn)向架選用6 k W激光切割機對12 mm以下板材下料[17]。

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