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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。

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MSI-WEB-10-43 Web or Excel Reping Clients 10 Pack-43

VSPCSE-ADMUP VisualSPC SE Admin Upgrade License from Standard (requires customer ha ve current SAFE).

20BD052A0AYNANA0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K1JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D4P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140EIA92100 Quantum AS-I MASTER模塊, 1通道

290E-FBZ-G1 Direct Online Starter

LY4NJ 24VDC，110VAC，220VAC，4開4閉，觸點(diǎn)10A LED燈

1492-SPM2C250 MCB Supplementary Protector 25 A

軟啟動(dòng)器 3RW30282BB04

電機(jī)啟動(dòng)器 3VU16403MN00

150-F251FBD Encl. SMC Flex Smart Motor Controller

1732DS-IB8XOBV4 Guard I/O 16 Point Digital Comb Module

1771-P4S 1771 Power Supply

193-EECD E1 Plus 1-5 A IEC Overload Relay

199-LG1 Terminal Lugs

2090-CPWM7DF-08AA25 MP-Series 25m Standard Power Cable

2094-XNSHT-1 Kinetix 6000 Shunt Module Connector Set

EDS-308-MM-SC-T C1 D2 6-port 10/100, 2 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1291 Field Control Distributed I/O and Control System PROFIBUS Bus Interface Unit User's Manual

IC220ACC103 MOTOR STARTER POWER CONNECTOR

IC647BWI010 Batch Opt: WorkInstruction Small Server Pak (10 Units)

IC647PRTKIT005C Proficy Portal Enterprise Edition Starter Kit 5 User (M1 Key)

IC693CPU374CA Conbal Coated.CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports.

IC756ADV001E-99 DV Development - AIX Op Sys Addt'l User, English, Version 9.9

MSI-EFF-UNL-43 Unltd Site Clients - Efficiency Mgmt-43

SLC/1746 System 1746-RT30 REPLACEMENT TERMINAL BLOCK - AIC LINK COUPLER

Distributed I/O 1738-OA2M12AC3 120 VAC 2 OUTPUT WITH 3 PIN M12 CONNECTORS

Communications 1788-EN2DN ETHERNET/IP TO DEVICENET LINKING DEVICE

Operator Interface 2711-NMCC MEMORY CARD RETAINER PV550, 600 KEY, 900, 1000

Support 9302-RT3R SUPT REINSTATEMENT CONTRACT FOR 9302RT3

Support 9324-RL5300ESR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300ES

DeviceNet Products 2706-P42C INVIEWW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE3353KOE RSVIEW32 RUNTIME 5K WITH RSLINX (KOREAN)

RSI Software Products 9326-AD5APENE APPLICATION MANAGEMENT ADD-ON 5 USER

Motion Control MPG-A010-091M22 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,MULTI,230V

Silver Series 1770-KFCD15 24 VDC SERIAL/PARALLEL INTERFACE CARD

HE693PBM100-12 Profibus DP slave module for Series 90-30 (enhanced microprocessor).

IC660BLC001 Cable w/Connectors Belden 9182 15 In (Qty 3)

QPI3D200S2P/B QUICKPANEL COLOR 10.5" STN BLANK

ST-5212 STXi Serial Interface module RS-232C, 2 Channels

20BC1P3A0AYNANC0 PowerFlex 700 AC Drive 20B

20F1AGE077AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A2P3N114 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DDI35300C Quantum 開關(guān)量DC輸入,32點(diǎn),24VDC,4組隔離,CC

284D-FVD4P0B-10-CR-EMI DeviceNet Variable Frequency Drive

E3JM-10M4T 10m,分離式, 觸點(diǎn)輸出3A帶ON/OFF延時(shí)?電源同上

1492-SJ8A-4 IEC Term Blck 4 pole Side Jumper

人機(jī)界面 6AV6542-0CA10-0AX0 OP270-6，覆膜按鍵，256 色，5.7 英寸，320? 240

6ES78331FC020YE5

1497B-A13-M14-0-N 2000VA 220x440-120V 60Hz CPT

1606-XLS240K AC or DC Input 28 to 32VDC Out 240W PS

1769-ECL CompactLogix Left End Cap

188-K4D630 Miniature Circuit Breaker 63 A

194R-FC04 Cable-Operated Accessory 4 Ft

2090-CPBM7DF-12AA12 MP-Series 12m Power and Brake Cable

2090-XXNPMP-16S07 MP-Series 7 m Length Power Cable

CBL-1C-ET-20 Encoder cable for MTR-1216 or MTR-1221 or MTR-1231 series stepping motors. 20 feet

GF-0196S-10/OBG Connecting FlashCable to Brown & Sharpe Digit Dial plus (Owens Brockwa y OEM),10 ft.

IC200TBX123 Tool box, 23 point (IC200UAL006) 24VDCIn/Relay Out, 2 Analog In/1 Anal og out, AC powered (requires AC power), VersaMax DataPanel DP45 with Programming software and cables, (IC640VPS002,IC752DDZ000, IC200CBL555, IC646MPM001)

IC646TBSPMPS1000 Smart Process Monitoring Process+ server 1000 loops

IC647NRX000 CIMPLICITY HMI System Sentry

IC693ACC320 Spare Parts Kit (Power Supply)

IC752BDT003RR Datapanel 240T with Advanced software, 240x128 LCD with CCFT backlight . 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, r eal time clock. With Real Time Trends & Host Communications.

IC800VMCI010 VersaMotion amplifier flying lead IO interface cable- 1 meter

SLC/1746 System 1746-OV32 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-25HDD 2.5" HARD DISK DRIVE STANDARD

Application-specific products 6556-SPV550 PV550 KIT FOR PRESS SCBK2 KIT

Operator Interface 2711-B6C1L1 PV600 COLOR KEY&TOUCH, RIO & RS232 PRINT

Support 9301-2SE2300ZHS SUPT RENEWAL CONTRACT FOR 93012SE2300ZH

Support 9307-EM64MGRR SUPT REINSTATEMENT CONTRACT FOR 9307EM64MGRENE

DeviceNet Products 1734D-IB8XOB8E 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SCREW

RSI Software Products 9301-2SE250PTU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60ENE RSBATCH 60 UNITS

Motion Control MPL-B320P-SK24AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-U3BB-D44 BREAKOUT BOARD CN1, ULTRA 3000

GFK-0600 Series 90-70 Programmable Controller Data Sheets Manual

IC641VPS999 VersaPro Standard Edition Unlimited Seat Site License - Windows Programming Software for Series 90-30 and VersaMax PLCs

MSCPU-212806NT Marathon Std CPU - 333 MHz AMD CPU, 128M, 6G, WinNT, no expansion slots

PSPC-DC5/EL Prof Shop Floor SPC DC 5 User w/ eSig

20BC015A0AYNANC1 PowerFlex 700 AC Drive 20B

20F11FC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-CAPMOD2240 Kinetix 5700 Connector Kit Cap Module

2711P-RBB12 PanelView Plus Accessory

280-PWRM35H-M25 ArmorConnect 3-PH Power Media trnk cable

CQM1-ID211 輸入 8點(diǎn). 12 – 24V DC

1492-N23 TERM BLCK A-B Rail End Anchor

通訊處理器CP 6GK7 343-1GX21-0XE0 "CP343-1 IT ， 工 業(yè) 以 太 網(wǎng) 通 訊 處 理 器10/100Mbit/s,RJ45 接口，15 針 D 型接口，IT 功能"

行程開關(guān) 3SE53222SF22

TIA 博途 WinCC 選件 6AV2107-0KR00-0BB0 SIMATIC WinCC WebDiagnostics Server for Runtime Professional

1585J-M8HBJM-3 RJ45 Ethernet Media

1760-IA12XOW6I Pico AC Expansion Input/Output Module

188-K2B250 Miniature Circuit Breaker 25 A

194E-Y80M-1753-6G 80 A 194E Load switch

2090-CHBP8S8-12AA03 Kinetix 6000M IDM Hybrid Cable

2090-UXPC-D0915 MP-Series 15 m Length Interface Cable

BC647MOP001 Logic Developer PC with View for 8000 I/0 Development only with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00075 GCC iFIX Profsnl SCADA 75 I/O Srv

IC200CHS015 I/O interposing spring style

IC646MRA700 View Runtime 700 I/O

IC647IFSTDVUNLMTC iFIX Standard HMI Unlimited Development (M1Component Part)

IC670CBL003 Cable for Connector Style I/O Base (IC670CHS003), 2 Meter, 18 AWG, Con nector on One End

IC697CPX935RR CPU, 96MHz, 12K discrete I/O, 1M byte fixed user memory

IC800SKCEZ100 Encoder cable to connect an S2K to any 30 Watt to 750 Watt S-series servo motor. 10 meters

ControlLogix/1756 System 1756-OF4 ANALOG OUTPUT - CURRENT/VOLTAGE 4 PTS (20 PIN)

Industrial Computers 6182H-10TRH4B VVCE 1000, TOUCH STD, MEM, ENET, AC

Process Control 1757-FIMUPG020 FIELDBUS LICENSE UPGRADE, 20 FIMS

Operator Interface 2711P-RGK4 PROTECTIVE ANTIGLARE OVERLAY, QTY 3

Support 9355-WABITS SUPT RENEWAL CONTRACT FOR 9355WABIT

Support 9354-OD100R 9354-OD100 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 1784-PCICS CONTROLNET PCI BUS SCANNER & MESSAGING CARD WITH

RSI Software Products 9301-2SE2400KOU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9355-WABSNEU1R UPGR: OUT-SUPT: RSLINX SINGLE NODE TO RSLINX OEM