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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復(fù)位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復(fù)雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當(dāng)前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預(yù)先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。

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IC676CBLPBB050 IP67 Profibus Cordset - 5 Meters

IC697MEM732 Exp. RAM, 256K Bytes, Non-volatile Flash, 32 Bit (Used w/78X CPUs)

IC800SSI104D2RR 4.3A, 115/230V, DeviceNet S2K Servo Controller for S-Series Motors

ControlLogix/1756 System 1756-STRT3FR CONTROLLOGIX STARTER KIT FRENCH

Industrial Computers 6182H-15TEH6B VVCE 1500, TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-DNBUPG10 DEVICENET LIC UPG 10 DNB

Operator Interface 2711-B5A10L2 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

Support 9326-AD5WDS SUPT RENEWAL CONTRACT FOR 9326AD5WDENE

Support 9371-EIEC3R SUPT REINSTATEMENT CONTRACT FOR 9371EIEC3

ControlNet Products 1788-CN2FF CONTROLNET TO FIELDBUS LINKING DEVICE

RSI Software Products 9301-2SE2500DEU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BANT10U1 UPGRADE: IN-SUPT: RSBATCH ARCHIVER 03 TO 10

Motion Control MPL-A4520P-MK24AA MOTOR,SERVO,6.10 NM,5000RPM,MULTI,230V,BRK,9.5KG

Motion Control 2090-UXNPBMP-10S09 CABLE, 460V,NON-FLEX,MOTOR POWER,MP,10 GAUGE,9M

CBL-3C-L1D-FLY-10 S2K Feedback Cable, Special for 3rd Party Motors with Hall Commutating Encoders, Flying Leads, 10 Feet

IC641CTL170 Logicmaster 90-70 to Control 90-70 Upgrade

IC800SLM010N2BE25 100W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRPLSRUNLMTM iPower Option - Nwk Unlmt I/O Srv

20AD8P0A3AYYAEG1 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A0EYNANANK PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD1K3RA0NNN PowerFlex DC Drive 1328 A

2711P-B10C4A9 PanelView Plus Terminal

280-PWRM24G-M3 ArmorConnect 3-PH Power Media drop cable

NS12-TS00(B)-V1 彩色TFT LCD 分辨率：800×600點, 256色12.1英寸

1492-MCBA370 70 A UL489 Miniature Circuit Breaker

1494V-DS200 Disconnect Switch

軟啟動器 3RW44582BC46

運行版軟件 6AV6613-0AA00-0AL0 SIMATIC WinCC Advanced

1585D-M8UGJM-3 Gigabit Ethernet Media

1756-LSC8XIB8I ControlLogix 8 Point Counter Input

1799-ZCIOB 20 Point Embedded I/P/Output Comb Module

194E-FA32E-PD10-TN 194E Load switch

2090-CFBM7DD-CEAF03 Kinetix 3m Flexible Cable

2090-U3AE-D4403 Ultra 3000 3m Interface Cable

BC646MQP001 Machine Edition View for Quick Panel 1 user with Proficy GlobalCare Complete

GC647ARC005 GC Reporting Client 5 Pak

HMI-KPN-402 Keypad: 10.5 inch/ TCP Label (QPICxxx0000)

IC646APCOI000 Advanced Process Control (APC) Per Plant Furnace Bundle

IC647IFPLDVUNLMTC iFIX Plus SCADA Unlimited Development (M1Component Part)

IC660ELB931 PCI interface card for Genius LAN interface. Card has the same functionality for PC Control and HMI applications. Limited driver support in first release but a toolkit is available. Supported by PC Control. OEM License agreement available that in

IC697ACC802 I/O Cable (64 conductor) for IC697Vxxxxx modules. Five feet long

IC756XDV001E-925 "DataViews Development on Solarisx86, Addt'l User, English v9.25"

FlexLogix System 1794-TB3GK CONFORMALLY COATED, GROUNDED TERMINAL BASE 3-WIRE

PLC-5/1771 System 1771-FE FUSE KIT FOR 1771-OD16

Process Control 1757-UPGSIFD UPGRADE HW S9000 ENET INT QUICKBUILDER I/F

Operator Interface 2711P-K12C15D2 PV PLUS 1250, KEYPAD, CNET, DC PS, EXT MEM

Support 6006-G1DCR SUPT REINSTATEMENT CONTRACT FOR 6006G1DC

Support 2711-ND3R SUPT REINSTATEMENT CONTRACT FOR 2711ND3

Support F1785-L80BSERE FIRMWARE UPGRADE FOR 1785-L80B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350DEU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSS250AENE RSVIEW SE SERVER 250 DISPLAY

RSI Software Products 9399-VBXUG RSDATA (VBX) USER GUIDE

Motion Control 8720MC -B034-AA- 34 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MPS101 Logic Developer - PLC Standard - w/Programming Cable