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IC646MSS101現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

IC646MSS101,

IC646MSS101

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動(dòng)化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲(chǔ)存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個(gè)氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái)，可實(shí)現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實(shí)時(shí)趨勢，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號的溫、壓補(bǔ)償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實(shí)時(shí)趨勢曲線、歷史趨勢曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢曲線和歷史趨勢曲線可隨意設(shè)定時(shí)間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹

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Support 9324-RLD25U7ENE RSLOGIX 5000 LITE ENGLISH TO PRO UPGRADE

DeviceNet Products 2711-B6C10L1 PV600 COLOR KEY&TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335ZHU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9371-EDESI2U5R UPGRADE: OUT-SUPT: RSWIRE DET IEC/A TO DES IEC/A

Motion Control MPG-B025-091S22 MOTOR,SERVO,GEAR RATIO 91,100NM,65RPM,SINGL,460V

Silver Series 2711-T14C20 PV1400 COLOR TOUCH, ENET & RS232 PRINT

HE693STP301 same as STP300E w/optical isolation, independent accel/decel

IC670MDL641 48VDC Pos./Neg. Logic Input 16 Pt. Grouped

QPJ2D101L2P QUICKPANEL 5" MONO LCD WITH CE MARK

ST-7641 STXi Expansion Field Power Distribution module, 5, 24, 48, AC 10 Amp no LED status with module ID.

20BC2P1A3AYNADA0 PowerFlex 700 AC Drive 20B

20F1ANC367JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B5P0C104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

140DDO15310 Quantum 開關(guān)量DC輸出,32點(diǎn),5VDC,4組隔離,0.5A/點(diǎn)

284D-FVD7P6D-25-CR-EMI DeviceNet Variable Frequency Drive

E3F3-D12 30cm,擴(kuò)散反射式 晶體管輸出100mA電源：10-30VDC直徑18mm

1492-SPM1B080 MCB Supplementary Protector 8 A

6ED1056-5CA00-0BA0 LOGO! 程序存儲(chǔ)模塊

6ES78220AA000YM0

1497D-A11-M21-0-2 1EN PURPOSE TRANSFORMER

1606-XLSBATASSY4 DC UPS Battery Assembly

1769-L23E-QB1B CMPLX 512KB Enet DI/O Controller

190E-AND2-CB25X 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753 194R Disconnect Switch

2090-CPBM7DF-14AF07 MP-Series 7 m Length Pwr and Brake Cable

2090-XXNPT-16S05 Kinetix Drives 05m Standard Cable

CBL-3T-MB-30 Power/brake cable for MTR-3T50 or MTR-3T60 series servo motors. 30 feet

GF-0903RS-15 Connecting FlashCable to Fischerscope, Mahr, Metronics, OGP, RAM, Sens otec, Weightronix - 15 ft.

IC200UAL005-24 Qty of 24, 23 point PLC, (13) 24VDC In, (1) 24VDC Out, (9) Relay Out, (2) Analog In & (1) Analog Out, 24VDC Power Supply. Battery (IC200ACC 403) is required for long-term data retention & Real Time Clock

IC646TDV075 75 I/O Point Development System

IC647NWV010 CIMPLICITY HMI WebView 10 Pack

IC693ALG222LT Analog Input, Voltage 16 Single/8 Differential Channels (LT)

IC752COM202 Omron 25 pin cable for DataPanel 150/160/240

IC800VMM10MBKSE25 1 kW VersaMotion medium inertia servo motor with 24 VDC holding brake (4.77 Nm)

SLC/1746 System 1746-HSCE HIGH SPEED COUNTER ENCODER FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-MMA12 PANEL ADAPTER 6185-B TO 6186-M12

Application-specific products 1403-MM05B MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C2L1 PV600 COLOR KEY, DH485

Support 9301-2SE2500JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500JP

Support 9380-RSB250S SUPT RENEWAL CONTRACT FOR 9380RSB250

DeviceNet Products 1734-232ASC POINT I/O RS232 ASCII INTERFACE

RSI Software Products 9301-2SE3104 RSVIEW32 RUN 150 WITH RSLINX SINGLE NODE

RSI Software Products 9358-BPC30U2R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 10 TO 30

Motion Control MPL-B430P-MK22AA MOTOR,SERVO,6.55 NM,5000RPM,MULTI,460V

Motion Control 2090-SCEP20-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,20.0M

GFK-1029 Series 90-70 TCP/IP User's Manual

IC646MDC159 Logic Developer - PC & View 1500 Tag Runtime & Development System

MSMON-01 Marathon Monitor Back for 18" Display

QPGCGDE0000 7.4 inch Color TFT/ GE Fanuc/ Ethernet/ CF Card/ 24VDC/ UL/ cUL/ CE/ UL160 4

20BC022A3AYNAEC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC5P0JA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PC2K1AN0NNNNN-HD-P24 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDK7C PV Plus 700 Keypad Display Module

280D-F23Z-25D-CR-3 ArmorStart Direct Online Starter

C200HE-CPU42-E CPU單元 內(nèi)存7.2K最大I/O點(diǎn)數(shù)：880點(diǎn)?帶RS-232C時(shí)鐘

1492-PBC6 Power Distribution Block Accessory

中央機(jī)架 6ES7401-1DA01-0AA0 CR3 機(jī)架 用于分段的中央控制器和擴(kuò)展單元,4槽，尤其適用于分布式自動(dòng)化系統(tǒng)

變送器 3RS18002HQ00

TIA 博途 WinCC 選件 6AV2107-0RA00-0BB0 SIMATIC WinCC Audit for Runtime Advanced

1585J-M8PBJM-30X 1585J Ethernet Media Cables

1760-LDF PicoGFX Processor

188-K2D060 6 A Miniature Circuit Breaker

194L-E12-2501 12A 194L Load Switch

2090-CNSSPSS-AA01 Kinetix 6000M network cable

2090-XXLF-TC116 Kinetix 2000 Line Filter

BC647OEM0101 OEM Edge Program Renewal - iFIX

GC647IPWRSTDV00900M iPower Option - Std 900 I/O Dev Globalcare Complete part

IC200DTX650 Operator Interface with up to 200 stored messages. 4 x 16 character L CD backlight display and 8 function keys.

IC646NGB000 Mitsubishi TCP/IP Communications

IC647IGSBSC_C IGS:Industrial Gateway Server Basic Protocols

IC670MDL641RR 48VDC Pos/Neg Logic Input 16 pt. Grouped

IC697MDL254RR 48 Vac Input (32 Points)

IC800SLCFLYZ010 Flying lead cable to connect any 30 Watt to 750 Watt SL series amplifier I/O to a 3rd party controller. 1meter

ControlLogix/1756 System 1756-ENBT CLX ETHERNET/IP 10/100 BRIDGE MODULE - TWISTED PR

Industrial Computers 6182H-12KRH6B VVCE 1250, KEYPAD, STD MEM, RIO/DH, AC

Process Control 1757-PFBUL035 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RUL05 PANELVIEW PLUS FIRMWARE UPGRADE LICENSE

Support 9357-DNETL3S SUPT RENEWAL CONTRACT FOR 9357DNETL3

Support 9361-VBXR SUPPORT REINSTATEMENT CONTRACT FOR 9361-VBX

ControlNet Products 1734-IR2 24V DC 2 CHANNEL RTD INPUT MODULE

RSI Software Products 9301-2SE2403ESE RSVIEW32 WORKS 32K WITH RSLINX (SPANISH)

RSI Software Products 9358-B03ENE RSBIZWARE BATCH 03 UNITS

Motion Control MPL-A430H-HJ24AA MOTOR,SERVO,6.55NM,3500RPM,ENCR,230V,BRK,8.2KG

Motion Control 2090-UXNFBN-S01 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,1M

CBL-145 Cable.Allen Bradley PLC5 Channel 0 (RS-422)

IC610CCM109RR I/O Expander Interface Mdl, Series One Jr. to Series One I/O