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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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20G11TD617AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B048 PowerFlex 520 11kW (15Hp) Power Module

372ESS47400 Quantum Concept 軟件,XL 多用戶版本升級(jí)到V2.6

FRN?11E1S-4C 18 KVA 24 A 11KW 3相AC380V/50Hz/60Hz

E50S8-1024-6-L5

1492-SPM3C500 MCB Supplementary Protector 50 A

軟啟動(dòng)器 3RW40461TB05

模擬量輸出信號(hào)板 6ES7 232-4HA30-0XB0 SB 1232 AQ 1x12 位

150-SC3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 320A

1734-VHSC5 POINT I/O Very High Speed Counter Module

1783-SRKIT Stratix 5900 Services Router Kit

193-ESM-VIG-60A-C55 E300/E200 60 Amp Sensing Module

20-750-IP20GI-F2 PF753 & PF755 FR 2 EMC CORES W PLATE

2090-CPWM7DF-16AA25 MP-Series 25m Servo Power Cable

20A-DG01 PowerFlex 70 DriveGuard Board Kit

GA647IFESGDV00300 GCA iFIX Optn: ESig & ERec 300 I/O Dev

GP-2104NT GagePort Digital NT 4-port b

IC5007TBX0030 PanelPC 17 inch Perbance Unit Deluxe with Windows XP

IC647HSTCC100M Calculation Collector for Historian - Standard Server 100 Points (M4 Key)

IC647STR002 "Scheduler Training 2 days, per person"

IC693MDL748 48VDC Output, 0.5 Amps, Positive Logic (8 points)

IC756LDV000E-99 DV Development - Inb/Linux RedHat Op Sys, English, Version 9.9

Pico Controllers 1760-IB12XOB4IOF 12 DC IN 4 TRANS OUT AIAO

PLC-5/1771 System 1771-OBDK CONFORMALLY COATED, 10-60V DC OUTPUT MODULE

Distributed I/O 1791P-8V8P PROFIBUS 24VDC CBLK I/O,8 IN SRCE 8 OUT SINK,BASE

Communications 1786-BNC IMPROVED CONTROLNET RG6 COAXIAL CONNECTOR

Operator Interface 2706-PDHPP DH+ COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWSB025AS SUPT RENEWAL CONTRACT FOR 9701VWSB025AENE

Support 1747-PBASER BASIC DEVELOPMENT SOFTWARE SLC500 REINSTATEMENT

EtherNet/IP Products 2711P-K10C4B1 PV PLUS 1000, KEYPAD, ENET, AC PS, STD MEM

RSI Software Products 9301-2SE340JPU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9356-PRO2350U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.5000 TAG

Motion Control 1326AB-B740E-S2K7L MOTOR,SERVO,460V,50.0NM,3400RPM,SINGL,BRK,IP67

4261A-4-.8-N12 7 SEG PANEL DISP. 4 (.8") DIGITS. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. NEMA 12

HMI-KPN-402 QuickPanel Keypad for 10.4" QPICxxx000

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/100Mbs w/built-in switch. No serial ports.

SPS-55W 24 VDC, 2.3 Amp, 55W power supply, Din Rail Mount

UNICOM2500-F CONVERTER, RS232 9V AC/DC

20BD014A3AYNACA0 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BD1K5AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B024N103 PowerFlex 400- 5.5 kW (7.5 HP) AC Drive

140XBP01000 Quantum 背板, 10槽

285-BRC22-M3 Source Brake Cordset Cable, 3m

H3CR-A8EL AC100-240V,0.05S-300h可調(diào)，2模式?一開(kāi)一閉?瞬時(shí)：一開(kāi)一閉?觸點(diǎn)：5A

1492-SPM1D050-N MCB Supplementary Protector 5 A

通用型變頻器 6SE6 440-2UD13-7AA1 0.37KW,73 x 173 x 149

電機(jī)啟動(dòng)器 3VU13403MK00

150-C37NBR SMC-3 37A Smart Motor Controller

1609-P3000N Uninterruptible Power Supply P UPS Acces

1771-CP1 1771 Power Supply

193-EC2AD E3 Plus 1-5 A Overload Relay

198-H3 194R Circuit Breaker Operating Mechanism

2090-CPBM7E7-16AF01 MP-Series 1 m Length Pwr and Brake Cable

2094-AC09-M02-S Kinetix 6000 Integrated Axis Module

CP9I-0MPB-0070-AZ Alpha 50HVis motor power cable (7 meter)

GFK-0356 Series 90-30 Programmable Controller Installation Manual

IC200UEX222 28 point expansion. (16) 24VDC In, (12) 24VDC Out with ESCP, 24VDC Po wer Supply (includes IC200CBL501)

IC647APC005 PA Production Client 5 Pak

IC647PDCH200 Ruggedized PDC Historian Base with 20000 Tags

IC693CHS393RR Base, Remote Expansion, 10 Slots (700 ft)

IC754DVNM01 DeviceNet Master for QP Control

KIT-GFS-357 Proficy HMI/SCADA - CIMPLICITY Workshop Student Kit

SLC/1746 System D1747-6.12 DH-485/RS-232C INTERFACE MODULE USER MANUAL

Distributed I/O 1734D-IA8XOA8 120 VAC 8 IN 8 OUT, DNET COMMS, SCREW

Application-specific products 1407-CGCM COMBINATION GENERATOR CONTROL MODULE

Operator Interface 2711-T10C3L1 PV1000 COLOR TOUCH, DH485 & RS232 PRINT

Support 9301-2SE3500DES SUPT RENEWAL CONTRACT FOR 93012SE3500DE

Support 9381-PA250KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381PA250KEN

DeviceNet Products 1790D-T0B16 DNET LDX, 24VDC, 16 SOURCE OUT BASE, TERMINAL BLK

RSI Software Products 9301-2SE3303ZHE RSVIEW32 RUNTIME 1500 WITH RSLINX (CHINESE)

RSI Software Products 9358-PBBK10ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 10 UNITS

Motion Control MPL-B560F-MJ24AA MOTOR,SERVO,26.8NM,3000RPM,MULTI,460V,BRK

Motion Control 2090-UXLF-123 AC LINE FILTER,ULTRA,23 AMPS,1 PHASE

GQPM3D200B2P 6" Blue Monochrome Mini, GE Fanuc Label, 24Vdc

IC646MSS005 Logic Developer - State Standard - 5 Pack

MTR-3T45-I-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-1228 STXi b module 8 points, Negative Logic, 12V/ 24VDC

20BC072A3AYNAND0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11RC5P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A2P1N113 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive

140CHS11000C Quantum QUANTUM 熱備模塊, CC

281G-F23D-25D-RRG-CBG ArmorStart 280/1 Starter

C200H-CT002 高速計(jì)數(shù),BCD 7位?計(jì)數(shù)速度:75Kpps 1路

1492-RCDA4A40 Residual Current Device 40 A

存儲(chǔ)卡 6ES7952-1KS00-0AA0 FEPROM 存儲(chǔ)卡， 16M

變送器 3RS10 40-2GD50

1497-G-BASX-3-N Control Circuit Transber

1606-XLDNET4 1606 Power Supply

1762-OV32T MicroLogix 32 Point Module

188-K3D060-N 6 A Miniature Circuit Breaker

194L-HCB-001 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA90 MP-Series 90 m Length Cable

2090-XXNPMF-14S02 MP-Series 2 m Length Pwr and Brake Cable

BC647TPR000 CIMPLICITY HMI ProServer No Limit Runtime System with Proficy GlobalCare

GC647PRTORA GlobalCare Complete - Proficy Portal Oracle Connector Ver 3.0

IC200MDL743 Output 5/12/24VDC NEG LOGIC 0.5A per point (1 group of 16) 16 points

IC646PHA772 PA-70H with 772 CPU - AC

IC647MSAC MSA:Mine Safety DAN

IC684TR000320 CIMPLICITY HMI Functionality Thru Scripting (Level 2) (3 Days)

IC697VAL134 Module discontinued. Replacement is VME-3125A-100000 different front panel connector. Contact GE IP Embedded for details.

IC800SSI228P2 28 amp 230 VAC Profibus S2K servo controller for S-series motors

SLC/1746 System 1747-L542 SLC 5/04 CONTROLLER, 32K MEMORY

Industrial Computers 6181P-12NPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT03ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 03 UNITS

Operator Interface 2711-B5A9L2 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

Support 9303-4DTE01ENS SUPT RENEWAL CONTRACT FOR 93034DTE01ENE

Support 9391-SDWK3S 9391-SDWK3 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 2711-B6C15L1 PV600 COLOR KEY&TOUCH, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500KOU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9358-BEPB03ENE RSBIZWARE BATCH AND EPROCEDURE BUNDLE 03 UNITS

Motion Control MPL-A4540C-MJ22AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFMP-S25 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,25M

CBL-T7-MB-10 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 10 Ft.

IC641PCC014 Toolkit, I/O Driver C

IC800SSD104S1 4.3 Amp S2K Series Servo Amplifier, 115/230 VAC

PR-PAT-AXS01 Proficy PAT - Driver For All Axsun Technologies Near-Ir Spectrometers

20B-VECT-D0AD PowerFlex 700 115V AC Custom Control Kit

20DD5P0A0EYYANASE PowerFlex 700S AC Drive 5 A at 3 Hp 20D

20YD1K3N0ANNANA0 PowerFlex 700 Active Front End

2711P-B7C22D9P-B PanelView Plus 7 Graphic Terminal

280-PWRM35C-M15 ArmorConnect 3-PH Power Media trnk cable

CPM1A-DA041 NEW 4路模擬量輸出，分辨率1/6000

1492-MR8X12 IEC 8 x 12 mm Marker Card

1495-N25 Auxiliary Contact Adapter Kit

行程開(kāi)關(guān) 3SE53120SB13

運(yùn)行版軟件 6AV2105-0KA04-0AA0 SIMATIC WinCC Runtime 專業(yè)版 8192 PowerTags V14

1585J-M4TBJM-4 RJ45 Ethernet Media

1756-OF6VI ControlLogix 6 Pt Iso A/O Voltage Module

188-K1C030-N Miniature Circuit Breaker 3 A

194E-GA20E-PD10-TN 194E Load switch