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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過(guò)精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過(guò)雷尼紹多年來(lái)在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問(wèn)題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開(kāi)組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少?gòu)耐斜P上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問(wèn)題，包括：材料庫(kù)存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開(kāi)發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過(guò)程中對(duì)粉塵的處理能力也非常重要。如果通過(guò)提高氣體流通量和氣流速度來(lái)解決這一問(wèn)題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來(lái)保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過(guò)濾旋風(fēng)分離器來(lái)分離小顆粒與大顆粒粉末，從而延長(zhǎng)濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過(guò)程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來(lái)，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過(guò)程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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RSI Software Products 9323-L3300DUR UPGRADE: OUT-SUPT: 6200-3 BOTH TO AI-3 BOTH

RSI Software Products 9301-2SE3500PTU1 REVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-SQLSAPECENE RSSQL FOR SAP SOLUTIONS ENTERPRISE CONNECTOR

Motion Control TL-A2530P-BJ32AA MOTOR, SERVO, 2.6NM, 5000RPM, 17BIT SERIAL FEEDBAC

44A739466 Series 90-30 State Logic CSE331 Upgrade to latest revision

IC200CHS005 I/O CARRIER SPRING STYLE

IC694MDL632 INPUT MODULE 125 VDC 8 POINT POS/NEG LOGIC

MSI-UNIV-WEB-43 Univ Web(RTIP/Dash/Web/Excel)-43

VSPC32-SF VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable.

20BD040A3AYNACC1 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC910AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D012N104 PowerFlex 40P- 5.5 kW (7.5 HP) AC Drive

140NOE77111 Quantum TSX Quantum FactoryCast Web Server Modul

290E-FAP-G1-3 Direct Online Starter

MY2J 24VDC，110VAC，220VAC，2開(kāi)2閉，觸點(diǎn) 5A

1492-SPM2C050 MCB Supplementary Protector 5 A

軟啟動(dòng)器 3RW30261BB14

電機(jī)啟動(dòng)器 3VU16402MQ00

150-F201FBD Encl. SMC Flex Smart Motor Controller

1732D-IB16M12MINI ArmorBlock 16 Point Input Block

1771-OM 1771 8 Point Digital Output Module

193-ED1DP E1 Plus 3.2-16 A IEC Overload Relay

199-FSMA1 Industrial Relay R-C Surge Suppressor

2090-CPWM7DF-08AA02 MP-Series 2m Standard Power Cable

2094-SE02F-M00-S1 Kinetix 6200/6500 Control Module

DT1009 Industrial Keyboard (for environments with industrial solvents)

GFK-1062 Series 90-70 High Speed Counter Manual (IC697HSC700)

IC210NDR024 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog bs. Not expandable,no LCD/Keypad, no cover.

IC647BSP010 Batch Small Server Pak (10 Units)

IC647PRTHE010M Proficy Portal Historian Edition Client Pack 10 Users (M4 Key)

IC693CPU363CA CPU363 conbal coated. CPU supports 240K of memory, 2 serial ports and up to 4,096 I/O.

IC756ADV000E-99 DV Development - AIX Op Sys, English, Version 9.9

MSI-EFF-25-43 Efficiency Mang Clients 25 Pack-43

SLC/1746 System 1746-RL71 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OV32

Distributed I/O 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE

Application-specific products 9307-RSP32WENE RSPOWER32 WORKS

Operator Interface 2711-NF5 FUNCTION KEY STRIP PV1400 COLOR

Support 9302-NETS SUPT RENEWAL CONTRACT FOR 9302NET

Support 9510-PPKCENS SUPT RENEWAL CONTRACT FOR 9510PPKCEN

DeviceNet Products 1787-PLUG10R DEVICENET 10 POSITION CONNECTOR WITH JACK SCREWS

RSI Software Products 9301-2SE3350ZHU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (NZ)

RSI Software Products 9326-AD10UENE RSAUTOMATION DESKTOP 10 USER

Motion Control MPG-A004-031S24 MOTOR,SERVO,GEAR RATIO 31,14NM,194RPM,SINGL,BRK

Silver Series 1756-L1M3 LOGIX5550 PROCESSOR WITH 2MBYTE EXPANSION MEMORY

HE693IBMOIU-57B Personal Computer Programming Utility for all Release 3.0 OIUs

IC648MNT101 InfoLink CD-ROM (IC690CDR002) One Year Subbion Renewal

QPI31200E2P QUICKPANEL MONOCHROME 9"

ST-4491 STXi analog output module 1 Channel, 0~10V, 12bit, Manual type

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22A-V2P3N104 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive

140DAI55300 Quantum 開(kāi)關(guān)量AC輸入,32點(diǎn),115VAC,8點(diǎn)成組隔離

284D-FVD2P3B-N-R-3-DB-EMI Cntl Mod. Variable Frequency Drive

E3JK-DS30M1 30cm,擴(kuò)散反射式,觸點(diǎn)輸出3A 電源:24-240V AC/DC

1492-RXIMTS4024-32R Solid State Relay Dgtl Interface Module

人機(jī)界面 6ES7810-4CC07-0YA5 "STEP7 V5.3"

6ES78221AA030YC5

1497B-A11-M12-0-N Control Power Transber

1606-XLS240-UPSC 1606 Power Supply

1769-BA CompactLogix 3V Battery Assembly

188-K4D080 Miniature Circuit Breaker 8 A

194R-C30-FC 30A CC Fuse Carrier Rotary Disconnect

2090-CPBM7DF-10AF50 MP-Series 50 m Length Cable

2090-XXNPMP-14S30 MP-Series 30 m Length Power Cable

CBL-14-ET-20 Encoder cable for MTR-1300 or MTR-1N series splashproof stepping motor. 20 feet

GF-0188 Connecting FlashCable to Federal Micro Maxum Indicator.