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增材制造驅(qū)動創(chuàng)新設(shè)計

RenAM 500Q的主要驅(qū)動力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機械工程部）齊心協(xié)力為RenAM 500Q設(shè)計的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會動態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時光斑尺寸保持不變。要在粉末床上實現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計。此外，四個激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個加工區(qū)域設(shè)置有四個激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實現(xiàn)，這些進(jìn)步包括使用精密運動配件重新定位刷粉器、縮短設(shè)置時間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點是讓每個激光器加工一個或一組獨立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時加工多個相鄰零件時需格外小心，因為加工一個零件排放的廢氣可能會影響另一個零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個激光器加工同一個零件，并且由于雷尼紹RenAM 500Q的每個激光器都能覆蓋整個金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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BC646MDC150 Logic Developer - PC & View Development/Runtime 150 I/O

IC300MIX912 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc,0.5A pos. logic with ESCP) and 4 ISOLATED (500V) channels Analog Inputs, current (0-20ma, 4-20ma), 12 bit; 2 channels ISOLATED (500V) Analog Outputs, current (4-20ma)

IC752SKT005RR Datapanel 320T MEG Starter Kit: Includes Datapanel 320T Mono Expansion with 2 MB & Genius (CBT020), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6127-H104 Alpha SVM1-40HVi high voltage (400/460 VAC) 40 amp servo amplifier with FSSB fiber optic interface for the PMM335 PACMotion or DSM324i motion modules.

20CC500A0ANNBNA0 PowerFlex 700H AC Drive 500 A 250 kW 20C

20G1ABF370JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D2P3N114 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T6C21D8S PanelView Plus 7 Standard 600

6SE6440-2UD27-5CA1 7.5KW

1492-L10 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16R Connection Products

軟啟動器 3RW44243BC44

通信模塊 6GK7 543-1AX00-0XE0 CP 1543-1：RJ45，工業(yè)以太網(wǎng) 通訊模塊

1585-C8CB-S600 Cable Spool Ethernet Media

1746-P1 SLC Rack Mounting Power Supply

1790-7CMCBL CompactBlock LDX Expansion Cable

194E-A100-1753-6G 100 A 194E Load switch

20-PP10002 CABLE L1,L2, L3, FR10, PF700H, PF700S

2090-CSBM1DF-18AA12 Kinetix Cable Single DSL 2090-Series

20AC037A3AYNADC0 PowerFlex 70 AC Drive 20A

GC-8461-SW-MT Modbus (RTU, ASCII, TCP, Enron)

HE300GEN200 Genius interface board for AV300/DV300 Drives

IC600KD516RR Mini OIT - Touch

IC647HSTES20000KM Historian Enterprise Server 20,000,000 Points (M4 Key)

IC648MNT101 InfoLink CD-ROM One Year Subbion Renewal

IC694ALG542 RX3i Efficiency combination analog module, 4 in voltage/current and 2 out voltage/current with 16 bit resolution and advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM 5 and above CPU firmware 6.5 and above.

IC756SDV000J-99 DV Development - Solaris Op Sys, Japanese, Version 9.9

MicroLogix 1200 System 1762-RPLDR2 REPLACEMENT DOOR KIT FOR 1762 I/O

PLC-5/1771 System 1771-WC FIELD WIRING ARM, 10 TERMINALS, GOLD PLATED

Distributed I/O 1794-IF4I ISOLATED ANALOG INPUT MODULE, 16 BIT, 4 POINT

Communications 9399-WAB32LUGFR RSLINX LITE USER GUIDE (FRENCH)

Support 6223-5VDLS SUPT RENEWAL CONTRACT FOR 62235VDL

Support 9358-BPC10S SUPT RENEWAL CONTRACT FOR 9358BPCNT10ENE

Support F1771-ILSERD FIRMWARE UPGRADE FOR 1771-IFE I/O MODULE

RSI Software Products 9324-RLD0U3DEE RSLOGIX 5000 SERVICE ED TO STD UPG, DEU

RSI Software Products 9301-2SE350JPU4R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-HSTS2500U3 UPGRADE: IN-SUPT: HISTORIAN 1500 TO 70K TAG

Motion Control 8720SM-015S2ECS1 15 KW/48 AMP, 380 VAC, AC MOTOR WITH SRS60 ENC.

829-1-AC Thumbwheel Assembly. 1 Digit, AC Logic. Dust Seal

IC200MDL330 OUTPUT 120VAC 0.5A PER PT ISOLATED 16PT

IC697CMM799RR Replacement Part, MAP 30 Modem, Broadband, All Channels

MTR-1324-E-D-E-0RR Stepping Motor Nema34 Encoder

Z44C742433-001 2 meter cable to connect the IC800ABK001 battery pack to a Beta amplifier