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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機床等，除可以滿足模具加工的要求外，還可以擴大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計進行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點。
此外，數(shù)控加工技術(shù)不僅可以對常見的模具材料進行加工，還可以加工質(zhì)地較堅硬的材料。
2.3 推進模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會生活的各個方面，模具制造業(yè)也不例外，它極大的促進了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時更新系統(tǒng)，以保證最大程度地滿足對復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時間的限制，進行遠程控制，實現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進行模具加工前，需要進行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進行分類，目前，較為常用的數(shù)控加工機床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進數(shù)控技術(shù)

隨著計算機技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對于比較復(fù)雜的曲面模具，尤其是具有比較細微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時間及加工程序的應(yīng)用。因此，對于整個數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時間，以實現(xiàn)同一時間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進行選材及設(shè)置工藝參數(shù)。
 

SLC/1746 System 1746-INT4 ISOLATED THERMOCOUPLE / MILLIVOLT MODULE

PLC-5/1771 System D1771-6.5.90 ANALOG INPUT MODULE USER MANUAL

Process Control 1757-PFBUPG065 PROFIBUS LIC UPG 65 IOMS

Communications 1784-PCMKS PRMCIA 1784PCMKS/A CARD FOR RIO SCANNER

Operator Interface 2711-NV6K ANTIGLARE OVERLAY PV1000 KEY

Support 9301-2SE2500DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2500DE

Support 2706-NP1R SUPT REINSTATEMENT CONTRACT FOR 2706NP1

ControlNet Products 2706-P22R INVIEW PANEL MOUNT DISPLAY

RSI Software Products 9324-RL01U3DEER UPGRADE: OUT-SUPT: GERMAN RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500U4R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 100K

RSI Software Products 9356-STD2350U1 UPGRADE: IN-SUPT: RSSQL STD 150 TO STD 5000 TAG

Motion Control Y-1003-1-H00AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,115V,1.04KG

5004D-24 Obsolete - Message Center. 2 Line, 11MM, Green VFD. NEMA 4

IC200CHS121 I/O INTERPOSING FUSE STYLE, 16 PT

IC694MDL752 OUTPUT MODULE 5/24 VDC (TTL) 0.5AMP 32 POINT NEGATIVE LOGIC

MSI-WEB-2 Web or Excel Reporting Clients 2 Pack

VSPCSE-ANLYST50 VisualSPC SE Analyst, 50 license pack.

20BD052A0NYNACC1 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K4JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-E012N104 PowerFlex 40P 7.5 kW (10 Hp) AC Drive

140ESI06210 Quantum ASCII 接口模塊, RS232, 2通道

291D-FAP-G1 Direct Online Reversing Starte

MY2NJ-D2 NEW 24VDC，有反向二極管，2開2閉，觸點5A.中國制

1492-SPM2C400 MCB Supplementary Protector 40 A

軟啟動器 3RW30361BB14

電機啟動器 3VU16403MR00

150-F251NBDD SMC Flex Smart Motor Controller

1732E-16CFGM12 ArmorBlock 16 Point Configurable

1771-P5E 1771 Power Supply

193-EEDD E1 Plus 3.2-16 A IEC Overload Relay

199-MSMA1 Surge Suppressor

2090-CPWM7DF-08AA60 MP-Series 60m Standard Power Cable

2097-F2 Kinetix 300/350 10.0 A Line EMI Filter

EDS-308-SS-SC-T C1 D2 6-port 10/100, 2 port single-mode SC fiber (-40 to 75 deg C op temp)

GFK-1503 Manual VersaMax PLC

IC220ACC201 RELAY MODULE ISOLATION SET (REQUIRES 1 IC220TBK206)

IC647CBL708 Cable, Workstation Intf. to Series Six CPU, Parallel, 10 feet

IC647PRTORAM Proficy Portal Oracle Connector (M4 Key)

IC693DSM302 DSM302 motion controller module

IC756ADV001J-99 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.9

MSI-IGC 7 Day x 24 Hour Support / GlobalCare

SLC/1746 System 1746-RT33 REPLACEMENT TERMINAL BLOCK

Distributed I/O 1738-OB4EM12 24VDC 4 SOURCING OUTPUTS WITH M12 CONNECTORS

Communications 1784-CP11 CABLE ASSY, 10FT/3.20M, IBM XT OR COMPATIBLE CMPTR

Operator Interface 2711-NP1 REPLACEMENT MOUNTING CLIPS

Support 9302-RTS SUPT RENEWAL CONTRACT FOR 9302RT

Support 9324-RL5300FRS SUPT RENEWAL CONTRACT FOR 9324RL5300FR

DeviceNet Products 2706-P43R INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE335DEU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (DE)

RSI Software Products 9326-AD5WDENE WIRING DIAGRAM GENERATOR ADD-ON 5 USER

Motion Control MPG-A010-091S24 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,SINGL,BRK

Silver Series 1785-V40L VME PLC-5/40 CONTROLLER W/EXT. LOCAL PORT

HE693PWR524 Power supply adapter for Series 90-30 to allow for redundant power supplies.

IC660BRD024 Genius 32point 12/24 Vdc Source Block for Redundancy "T" Configuration

QPICBDE0000 10.4" Color TFT, Blank Label, Ethernet, CF Card, 24VDC, UL, cUL, CE, UL1604

ST-5232 STXi Serial Interface module RS-485, 2 Channels

20BC1P3A3AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC140AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-A5P0N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

140DDI36400 Quantum 開關(guān)量 DC 輸入, 64點, 24 VDC, 6組隔離

284D-FVD4P0B-10-RR-3-DB1-SB-EMI DeviceNet Variable Frequency Drive

E3S-CT11 30m對射式 晶體管輸出100mA，電源：DC10-30V IP67

1492-SJM5-10 IEC Term Blck 10 pole Side Jumper

人機界面 6AV6545-0BB15-2AX0 TP170B 觸摸屏，藍色，6 英寸，320? 240

6ES78331FA130YF5

1497B-A14-M11-0-N Control Power Transber

1606-XLS480E-3 Power Supply XLS 480 W Power Supply

1769-IA16 CompactLogix 16 Pt 120VAC D/I Module

189-AL02 MCB Accessory Auxiliary Contact

194R-HF-400-4U 194R Disc Switch Conductor Mtg Hdwre

2090-CPBM7DF-12AA25 MP-Series 25m Power and Brake Cable

2090-XXNPMP-16S15 MP-Series 15 m Length Power Cable

CBL-30-BT-20 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 20 feet

GF-0201 Connecting FlashCable to Fowler Ultra Digit I and II.

IC200TBX164 Tool box, Micro 64 and software. Includes (IC200UDR164) 24VDC In/Relay Out, AC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS500 Smart Process Monitoring Process+ server 500 loops

IC647NSE000 CIMPLICITY HMI SMARTEYE Driver

IC693ACC330 Base is discontiued. Use generic TBQC base IC693ACC329.

IC752BUU000 WinCfg & DataPanel Software Upgrade

IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter

SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD

Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE

Operator Interface 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT

Support 9301-2SE2400DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2400DE

Support 9307-EM83PXS SUPT RENEWAL CONTRACT FOR 9307EM83PXENE

DeviceNet Products 1734D-IB8XOW8S 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SPRING

RSI Software Products 9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60U2 UPGRADE: IN-SUPT: RSBATCH 10 TO 60

Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V

Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED

GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual

IC646CCW000 CIMPLICITY Client for Microsoft Windows

MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots

PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v

20BC015A0AYYANC0 PowerFlex 700 AC Drive 20B

20F11FC043JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-DSL CONNECTOR KIT, K5500, DSL

2711P-RBK10 PanelView Plus Accessory

280-PWRM35H-M35 ArmorConnect 3-PH Power Media trnk cable

CQM1-ID214 輸入32點. 24V DC

1492-N3 TERM BLCK 2 Pole Side Jumper

通道高速計數(shù)模塊 6ES7350-2AH00-0AE0 FM350-2，8 通道高速計數(shù)模塊，最高 20KHz，8DO40pin 前連接器

行程開關(guān) 3SE53223SB23

TIA 博途 WinCC 選件 6AV2107-2KE00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 3 -> 5 Clients

1585J-M8HBJM-40 RJ45 Ethernet Media

1760-IB12XOW4IF PicoGFX Combination Module

188-K2B500 Miniature Circuit Breaker 50 A

194L-A12-1752 12A 194L Load Switch

2090-CHBP8S8-12AA07 Kinetix 6000M IDM Hybrid Cable

2090-UXTBMP-18S07 MP-Series 7 m Length Brake Cable

BC647MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00900 GCC iFIX Profsnl SCADA 900 I/O Srv

IC200CHS101 I/O interposing disconnect style, 16 point

IC646MSP001 Logic Developer State Professional

IC647IFSTRN00075C iFIX Standard HMI 75 I/O Runtime (M1Component Part)

IC670CHS002 I/O Base, Box Style is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style.

IC697CSE924RR State Logic CPU, 64MHz, 80486DX2

IC800SKCI010 Interface cable to connect an S2K auxiliary I/O connector to the 44A726268-001 terminal block. 1 meter

ControlLogix/1756 System 1756-OF8 ANALOG OUTPUT - CURRENT/VOLTAGE 8 PTS (20 PIN)

Industrial Computers 6182H-10TRH6D VVCE 1000, TOUCH, STD MEM, RIO/DH, DC

Process Control 1757-FIMUPG065 FIELDBUS LICENSE UPGRADE, 65 FIMS

Operator Interface 2711P-RGT10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMENR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMEN

Support 9354-SD101S SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

RSI Software Products 9301-2SE2400KOU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9355-WABSNEU3 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX GW

Motion Control MPL-A330P-HK22AA MOTOR,SERVO,4.18NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXBC-D1515 BREAKOUT BOARD CABLE,CN2,ULTRAX000,15M

CBL-12-MPS-20 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 20 Ft.

IC600PB551RR PDT Video Board

IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)

20AD052A3AYNACC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A

20DC5P0A0EYNANASE PowerFlex 700S AC Drive 20D

20LF1K0N0ENNKN10WA PowerFlex 700L AC Drive 20L

2707-PS220 MICROVIEW 220V AC POWER SUPPLY

280-PWRM22E-M2 ArmorConnect 3-PH Power Media drop cable

FX2N-CNV-BD RS485 通信轉(zhuǎn)換模塊

1492-M6X5V1-20 Connection Products

1494R-N60 Disconnect Switch Kit

軟啟動器 3RW44532BC34

ET 200SP 6ES5710-8MA41 35mm安裝導(dǎo)軌，長度：2000mm

1585D-M4UBDE-20 Ethernet Media M12 Patchord

1756-IB16ISOE ControlLogix 16 Isolated Point Module

1794-TB3T Flex Terminal Base

194E-E16-1753 16 A 194E Load switch

2090-CFBM4DF-CDAF01 MP-Series 1m Feedback Cable

2090-KFB47-CF MP-Series Cable Bulkhead Adaptor

AT-8624FC-10_1 Proficy Process Systems Switch with One Multi-mode Fiber Module from Allied-Telesis

GC646TDV700 Proficy GlobalCare Complete for 700 I/O Point Runtime / Development System.

HMI-AGO-202 ANTI-GLARE OVERLAY 10.5 inch/ 5 per pack

IC640WDD401 Cable, IBM-PC/XT class computers to Series Six CCM 9 Pin Connector

IC647HSTSSEO5KM eSignature Option for Historian - Standard Server 5000 Points (M4 Key)

IC660BSM120 Bus Switching Module 115Vac/125Vdc

IC695DEM008 Fieldbus Demo Case: RX3i and Fieldbus

IC756WRE024E-27 Runtime License Windows 1-24 Users English v2.7

FlexLogix System

PLC-5/1771 System D1771-6.5.57 FAST MILLIVOLT ANALOG INPUT MODULE(1771-IFM)MNL

Process Control 1757-PLXNT ALARM PAGER

Operator Interface 2711P-RDK7C PV PLUS 700, KEYPAD DISPLAY MODULE

Support 6620-NMUR 6620-NMU SOFTWARE SUPPORT REINSTATEMENT

Support 8100-HSMMLS SUPT RENEWAL CONTRACT FOR 8100HSMML

Support F1785-L20BSERC FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE220DEU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (DE)

RSI Software Products 9701-VWSB100AFRE RSVIEW SE STATION 100 DISPLAY (FRENCH)

RSI Software Products 9399-HDWAREREFDE HARDWARE INTERFACE CONFIG. USER GUIDE(GERMAN)

Motion Control 2098-DSD-HV050-DN HIGH VOLTAGE DRIVE, 11A/22A, ULTRA3000 W/DNET

BC5105KAW0000 15 Inch Panel-C Industrial Computer - Bundled - w/ Windows2000

IC300DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (4.0A per point isolated)

IC752FPY000 Industrial Floppy Drive in Case for Display Stations

MTR-3S46-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6110-K200#XXS CZ4 AC power connector kit for BSVM1-40i Beta i series amplifier

20BP105A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TF370JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A8P0N114 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T12C4D8K PanelView Plus Terminal

OPC-G11S-AIO(模擬量接口卡)

1492-JDG4 GROUNDING TERM. BLOCK

1492-WD4 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44221BC45

性能信號模塊 6ES7 522-1BH01-0AB0 DQ 16：數(shù)字量輸出模塊，晶體管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模塊，不含前連接器

156-B32AA2 32 A Contactor

1746-ITB16 SLC 16 Point Digital Input Module

1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK

193-T1CC36 24.5-36 A IEC Bibllic Overload Relay

20-HIM-C5S PowerFlex Programmer Only HIM

2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series

20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Runtime System

GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run

IC600CB536RR Communications Control Module Type 2

IC647HSTCSEO10000KM eSignature Option for Historian - Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647WATERINFOCENTER Water InfoCenter Solution Pack - Hist, iFIX, IGS, WebSpace, Water SP (M4 Key)

IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply

IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7

MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER

Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS

Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)

Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE

Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG

5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4

IC200ERM001 EXPANSION RECEIVER ISOLATED

IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, bsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view

MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

VSPCSE-REPTS VISUALSPC SECURE EDITION REPORTS

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