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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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IC646NSL805 Proficy SQL 2008 - 5 CALs using Client Access licensing model

IC647MDA300 View Development/Runtime 300 I/O with USB Hardware key

IC675PTR001 Profibus Terminator

IC697MEM713 Expansion RAM, 64K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD216RS1 16 amp 230 VAC S2K servo drive for MTR series motors

ControlLogix/1756 System D1756-UM002AUSP CONTROL LOGIX PROGRAMMABLE LIMIT SWITCH MODULE UM

Industrial Computers 6182H-15KRH15B VVCE 1500, KEYPAD, STD MEM, CNET, AC

Process Control 1757-DNBUL100 DEVICENET USAGE LICENSE, 100 DNB MAX

Operator Interface 2711-M3A18L1 PV300MICRO MONOCHROME, DF1

Support 9326-AD25USS SUPT RENEWAL CONTRACT FOR 9326AD25USENE

Support 9371-EDETIACR SUPT REINSTATEMENT CONTRACT FOR 9371EDETIAC

ControlNet Products 1797-RPA CONTROLNET EX MODULAR REPEATER ADAPTER

RSI Software Products 9301-2SE240PTU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BA30U2R UPGRADE: OUT-SUPT: RSBIZWARE ARCHIVER 10 TO 30

Motion Control MPL-A4520K-SJ24AA MOTOR,SERVO,6.10 NM,4000RPM,SINGL,230V,BRK,9.5KG

Motion Control 2090-UXNPAMP-8S09 CABLE, 230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,9M

CBL-30-BT-10 Brake Cable, MTR-3S & MTR-3T Series Servo Motors with Brake, 10 Ft.

IC640HWP310 Series 90 Workstation Intf. (XT/AT) w/LM 90-30/20 Serial

IC800SLCPVL100 Power Cable, 3500W and 5000W SL Servo Motor, 10 Meters

OC647IFXPESPC-50 iFIX for Embedded XP SPC Blocks Option V5.0

20AD8P0A0AYNAEC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD027A3EYYANCNL PowerFlex 700S AC Drive 20D

20P41AD019RA0NNN PowerFlex 460V AC 10 HP DC Drive

2711C-T4T PanelView Component 4-Inch Terminal

280-PWRM24E-M2 ArmorConnect 3-PH Power Media drop cable

NT631C-ST141(B)-EV1 彩色STN LCD 分辨率：640×480點(diǎn),8色 11.3英寸.

1492-MCBA2H50 50 A Ul489 Miniature Circuit Breaker

1494V-DJ644-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44576BC34

運(yùn)行版軟件 6AV2102-4AA04-0AE5 SIMATIC WinCC Advanced V14 Upgrade WinCC flexible 2008 Advanced -> WinCC Advanced V14 Combo

1585D-M8UGDM-20 Gigabit Ethernet Media

1756-L73SXT Logix 5573SXT Automation Controller 8/4M

1799-D16U16VL 32 Point Embedded I/P/Output Comb Module

194E-FA20E-PD10-TN 194E Load switch

2090-CFBM7DD-CEAA09 MP-Series 9m Servo Feedback Cable

2090-SCVP25-0 Kinetix 25-25m Fiber Optic Cable

BC646MPPU01 Logic Developer PLC Professional Upgrade with Proficy GlobalCare Complete

GC647AQC001 GC PA Quality Client

HMI-CCT-405 Backlight for the 12.1 inch Color TFT (QPLCxxE0000)

IC641VPS300 VersaPro Standard Edition - Windows Programming Software for Series 90 -30 and VersaMax PLCs

IC647IFPLDV00075K iFIX Plus SCADA 75 I/O Development (M1 Kit Part)

IC660EBS103RR 115Vac/125Vdc Low Leak Isol I/O, w/o Failed Sw Diag, Elec Asm

IC697ACC726 Top PWA Cover, CPU-Style, (Quantity 6)

IC756WRJ049J-27 Runtime License Windows 25-49 Users Japanese v2.7

FlexLogix System 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

PLC-5/1771 System D6200-6.4.6RU PLC5 PROG. SW CONFIG.& MAINTENANCE MNL (RUSSIAN)

Process Control 1757-UPGNG PLX SERVER BATCH REPORT UPGRADE

Operator Interface 2711P-B12C4B1 PV PLUS 1250, KEY/TOUCH, ENET, AC PS, STD MEM

Support 6001-F2ES SUPT RENEWAL CONTRACT FOR 6001F2E

Support 2711-ND2DES SUPT RENEWAL CONTRACT FOR 2711ND2DE

Support F1785-L60CSERD FIRMWARE UPGRADE FOR 1785-L60C PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230JPU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (JP)

RSI Software Products 9701-VWSS025LENE RSVIEW SE SERVER 25 W/RSLINX ENTERPRISE

RSI Software Products 9399-RSRGR RSRULES GETTING STARTED GUIDE

Motion Control 1394C-SJT22-C MODULE,SYSTEM,22KW,IMCS,NO RIO,NO AXIS,LI

BC646MPP005 Logic Developer - PLC Standard Bundled 1 Year SAFE - 5 Pack

IC300OCS072 OCS with 2x20 LCD Display and with 16-key keypad. Built in I/O no expansion. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A neg. logic with ESCP). With CAN network interface

IC752WFC575 CONTROLSTATION DS2050 15" 566MHz/128MB RAM WNT

MTR-3T23-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

ZA66L-6001-0023#L300R0 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Command Cable, 30 CM

20D-PUB-IN1-EN PF700S,F0-6 INSTALLATION PUB KIT,ENGLISH

20G1AJD545AN4NNNNN PowerFlex 755 AC Packaged Drive

25B-A8P0N114 PowerFlex 525 1.5kW (2Hp) AC Drive

2711PC-B4C20D8 PV Plus 6 400 Color Key Touch Terminal

6SE6430-2UD41-3FB0 132KW

1492-L3QS-W Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX7 Cable Mechanism

軟啟動(dòng)器 3RW44263BC36

備品備件 6ES7 591-1BA00-0AA0 CPU 顯示面板：CPU 1515,1516,1517 和 1518

1585BT-M8UBBM-10 1585 Ethernet Media Patchcord

1747-C11 SLC Replacement Cable

1790D-T4R0 CompactBlock LDX Input Base Block

194E-A40-1753-6G 40 A 194E Load switch

20-PP60010 FIBER OPTIC CBL SET FR9 PF700H PF700S

2090-CSBM1DF-18AF40 Kinetix Cable Single DSL 2090-Series

20AC072A0AYNANC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDA159 Proficy GlobalCare Complete for View Development /Runtime 1,500 I/O

HE693ASC900 64K ASCII BASIC Module w/two RS-232 and one RS-485 port, EEPROM

IC600PM542RR High Capacity I/O Rack Power Supply, 24Vdc

IC647HSTESEO2000KM eSignature Option for Historian - Enterprise Server 2,000,000 Points (M4 Key)

IC655MDL525RR 115/230Vac Input (16 points)

IC694MDL330 Output module 120/240 VAC 2amps 8 Points.

IC756SDV010K-97 DV Draw Development on Solaris Op Sys, Korean, Version 9.7

MicroLogix 1500/1769 System 1769-OV16 16 POINT 24 VDC SINKING OUTPUT MODULE

PLC-5/1771 System 1771-ACN15 CONTROLNET 1.5 AND BEYOND, 1771 I/O ADAPTER

Distributed I/O 1794-PS13 85-264 VAC TO 24 VDC 1.3A POWER SUPPLY

Communications D1785-6.5.2 DH PLUS RS-232-C INTERFACE MDL(1785-KE)USER'S MNL

Support 9313-L5225S SUPT RENEWAL CONTRACT FOR 9313L5225

Support 9358-CTATRENR SUPT REINSTATEMENT CONTRACT FOR 9358CTATREN

Support F1771-QDCSERA FIRMWARE UPGRADE FOR 1771-QDC I/O MODULE

RSI Software Products 9324-RLD250ITE RSLOGIX 5000 LITE EDITION ITALIAN

RSI Software Products 9301-WK15GEMENE RSVIEW32 WORKS1500 WITH GEMTOOL/SECSHOST/RSLINX

RSI Software Products 9358-PLTM2400U1R UPGRADE: OUT-SUPT: PLANTMETRICS 5 TO 50 WORKCELL

Motion Control 8720SM-037S4KAS3 37 KW/76.1AMP, 750 VDC,AMP AC MOTOR WITH SNS60ENC.

9450-SX-C Protocol Converter. 3 Serial & 1 Bidirect Parallel Port with Clock/Calendar

IC200TBM001 I/O AUXILIARY BARRIER STYLE

IC697VRM015 Reflective Memory with 256Kbyte memory & 512 transfer FIFO. 170MBaud fiber optic network. Supports up to 256 nodes over 2,000 meters

MTR-1337-N-A-E-0RR Stepping Motor Nema34

ZA06B-0075-B203 B8/3000is servo motor with 128k serial encoder

20BD180A3ANNACC0 PowerFlex 700 AC Drive 20B

20G11RC015AA0NNNNN PowerFlex 755 AC Packaged Drive

25-COMM-P PowerFlex 520 Profibus Comm Adaptor

140XTS00203 Quantum CABLEFAST電纜, 帶 QUANTUM I/O 端子, 0.9M

294E-FD4P2P-G1-SB Variable Frequency Drive

D4D-2121N 觸點(diǎn):1開/1閉,6A 250VAC機(jī)械壽命:1000萬次?撞壓式,高度可調(diào),停產(chǎn)，用D4NA-412G替代

1492-SPM3C020-N MCB Supplementary Protector 2 A

軟啟動(dòng)器 3RW40362BB05

數(shù)字量輸入模塊 6ES7 221-1BH32-0XB0 SM 1221 DI 16x24 V DC

150-FPP25B SMC Flex Repair Part

1734-OB4 POINT I/O 4 Point Digital Output Module

1783-HMS8S4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-C23 E300/E200 30 Amp Sensing Module

20-750-FLNG1-F2 PowerFlex 750 NEMA 1 Flange Adaptor Kit

2090-CPWM7DF-14AA30 MP-Series 30m SpeedTec Standard Cable

2098-DSD-HV030-SE Ultra 3000 3kW with SERCOS Servo Drive

GA646PCMS01 GlobalCare Assist for Change Management Electronic Signature Module (Single)

GFZ-0087 Series 90-70 and Genius Bus Controller Troubleshooting Pocket Guide

IC5000P256RM PanelPC 256MB RAM Option

IC647HITC HIT:Hitachi S10

IC647SI5M SI5:Siemens SI5

IC693MDL655 24 Vdc Input, Neg/Pos Logic, 1 ms, (32 pts)

IC756HDV000J-99 DV Development - HP/UX Op Sys, Japanese, Version 9.9

MSI-S95 S95 XML Interface

PLC-5/1771 System 1771-IBN HIGH-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1790D-TN4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE, TERM BLOCK

Communications 1784-CP15 CABLE ASSY, 10 FT/3.2 M

Operator Interface 2727-RY1 MOBILEVIEW STYLUS WITH TETHER (5 PACK)

Support 9305-RSVADFVCFRS SUPT RENEWAL CONTRACT FOR 9305RSVADFVCFR