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只有了解設備當前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當前值和設定值等。在可編程序控制器(PLC)廣泛應用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設計與研制人員的產(chǎn)品,已廣泛應用于工業(yè)生產(chǎn)的自動化控制領域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導線。顯示的參數(shù)內(nèi)容較多時,就要相應地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設定。如果單元號設為“O",則輸出通道號為R100～R109。例子中,當接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設備或裝置上,這些設備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。
 

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RSI Software Products 9515-RSMSVRENE RSMACC SERVER AND RSMACC CLIENT ACTIVATION

Motion Control 1326AB-B520E-M2K5L MOTOR,SERVO,460V,13.0NM,3000RPM,MULTI,BRK,IP67

4161-4-24-.8 BCD To 7 SEG Display . 4 Digit, (.8") 24VDC. Dust Seal

HMI-CAB-C120 CABLE GE FANUC 90/30 CPU 351/352/363, RJ11 Serial Port

IC693CBL312 Cable, I/O Expansion, 0.15 Meters, Shielded

QSI2D100L2P QUICKSTART KIT 10.5" MONO LCD

TRM-21006664 7point screw terminal connector for 4.3/5/7.2 amp S2K controller extended digital I/O

20BC8P7A0AYNAND0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF046JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E019N104 PowerFlex 40- 11 kW (15 HP) AC Drive

140ACO02000C Quantum 模擬量輸出, 4通道, 4-20mA, 通道隔離, CC

284E-FVD7P6Z-25-CR-3-DB-SB EtherNet Variable Frequency Drive

E2E-X10D1-N NEW 10mm, 電感式,兩線,常開100mA 電源:10-30VDC圓M30

1492-SPM1C130-N MCB Supplementary Protector 13 A

通用型變頻器 6SE6 430-2UD31-8DB0 18.5 KW,275 x 520 x 245

電機啟動器 3VU13401MP00

150-C16NBD SMC-3 16A Smart Motor Controller

1608P-100A400V3E 100 A Pro DySC Sag Corrector

1769-RTBN10 CompactLogix 10 Pin Terminal Block

191S-ANEJ3-CC10C-KN 6.3-10.0 A Compact Rev Starter W/Ckt-Bkr

194R-R3 Operating Shaft

2090-CPBM7E7-08AF02 2 m Length SpeedTec Extension Cable

2090-XXTPMP-16S09 MP-Series 9 m Length Power Cable

CP3B-0WPB-0140-AZ Power cable for B8/3000is motor. 14 meters

GF-905409/SW Connecting FlashCable to Mitutoyo Caliper with Data Read Switch (all e xcept 500-15x/ 500-17x, 551 & 552 series).

IC200UEO108 VersaMax Micro Expansion 8 Output Expansion 24VDC Sink Output, 24VDC Power Supply (includes IC200CBL501)

IC647ACL001 PA Redundant Key

IC647PBBFT0 PPS Boiler Bookshelf - Fire Tube

IC693CBL302 I/O Base expansion 50 feet (15 meters), continuous shield with built in terminator.

IC754ACC06MNT Mounting Clips (4) & PWR Connector/ 6 inch QuickPanel View & Control

IMC-313P-X-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet, 3 Amp

SLC/1746 System 9399-APSQS APS QUICK START GUIDE FOR REL 6.01

Open Automation Systems 1746-BAS-T BASIC MODULE (HIGH SPEED)

Application-specific products 1404-M605B-RIO MASTER MODULE - PQ 24V POWER SUPPLY RIO COM

Operator Interface 2711-K10G14 PV1000 GRAYSCALE KEY, MBUS & RS232 PRINT

Support 9301-2SE3300FRS SUPT RENEWAL CONTRACT FOR 93012SE3300FR

Support 9381-P10KENR SUPT REINSTATEMENT CONTRACT FOR 9381P10KEN

DeviceNet Products 1792D-CB18P MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

RSI Software Products 9301-2SE3300FRE RSVIEW32 RUNTIME 1500 (FRENCH)

RSI Software Products 9358-EP30ENE RSBIZWARE EPROCEDURE 30 UNITS

Motion Control MPL-B4530K-SK24AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,460V,BRK

Motion Control 2090-XXNRB-14F0P7 RBM TO DRIVE CABLE, .66M

GQPI31200C2P QUICKPANEL COLOR 10.5" TFT GELABEL

IC646MRA300 View 300 Tag Runtime System

MTR-1N32-I-E-D-S-0 Stepping Motor Nema34, Series Wdg, Encoder

QSI31200E2P Starter Kit: 9 inch Monochrome EL/ TCP Label/ 110VAC/ No Agency Approvals

20BC043A3AYNAND0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND040AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF026-CL PowerFlex EMC Filter

2711P-RN10H PV Plus 700 to 1500 Dnet Comms Module

28171-071-09-R TAPTITE HEX HD WASH #8-32X.375

C200H-IA122 輸入單元,16點, 100 -120 VAC

1492-PDM3111 115 A Power Distribution Block

通訊處理器 6GK7443-1EX40-0XE0 CP443-1 高級以太網(wǎng)處理器，ISO，TCP/IP，UDP TCP，S7-通信

變送器 3RS10201DW10

1497-C-AXJK-0-N Control Circuit Transber

1585J-M8VBJM-1 RJ45 Ethernet Media

1761-NET-ENI MicroLogix and SLC Communication Adaptor

188-K3C080 Miniature Circuit Breaker 8 A

194L-E40-1756 40 A 194L Load Switch

2090-CPBM7DF-02AA15 15 m Length DIN Power and Brake Cable

2090-XXNFT-S03 Kinetix Drives 03m Standard Cable

BC647PSC200 Proficy Process Systems 2000 I/O with CIMPLICITY with Global Care

GC647PCM050 GlobalCare Complete for Proficy Change Management Server - 50 Concurrent Users

IC200MDL244 Input 240VAC isolated 8 point

IC646NUU000 HMI Functional Upgrade Transb Processing Fee

IC647MIEC MIE:Mitsubishi Melsec-A Ethernet

IC676CBLPBF050 IP67 Profibus Cordset - 5 Meters - Female Connector w/Leads

IC697MEM733RR Expansion RAM, 256K Bytes, CMOS, 32 Bit (Used w/78X CPUs)