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A16B-2300-0080
A16B-2300-0080
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上架日期:2019-11-10 12:06:12
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    A16B-2300-0080現(xiàn)貨 in stock! 歡迎來電咨詢~!

    A16B-2300-0080,

    A16B-2300-0080

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    A16B-2300-0080


    滾珠絲杠在機床行業(yè)的普遍應用,推動了加工機床行業(yè)的快速發(fā)展,但機械式傳動的局限性,已無法應對日益高速化、高效化切削的發(fā)展趨勢。直線電動機式就是在這種趨勢的需求下產(chǎn)生的一種高速高效傳動方式,特別是機床的高速傳動發(fā)展跨上一個新臺階。德國作為世界先進機床的先驅(qū),20世紀80年代就開始了高速銑削和車削技術(shù)的研發(fā)。1993年,德國EXCELLO公司推出了世界上第一個由直線電動機驅(qū)動的工作臺HSC-240型高速加工中心,機床主軸最高速達到24 000r/min,最大進給速度為60n/min,加速度達到1g。

    當進給速度為20m/min時,其輪廓精度可達0.004mm。美國的Ingersoll公司緊接著推出了HVM-800型高速加工中心,最大進給速度達到75.20m/m i n。

    1996年開始,日本相繼研制成功采用直線電動機的臥式加工中心、高速機床、超高速小型加工中心、超精密鏡面加工機床、高速成形機床等。從此以后,直線電動機在高速數(shù)控機床的應用如雨后春筍般地迅速發(fā)展起來。近十年來,世界上各工業(yè)發(fā)達國家紛紛投入巨資,大力研究、開發(fā)成功不少直線電動機驅(qū)動的高速數(shù)控機床,并逐漸有搶占傳統(tǒng)滾珠絲杠市場的態(tài)勢。

    直線電動機加工中心在國外的寶馬、通用等著名汽車公司已經(jīng)有成熟的應用,在國內(nèi)上汽通用、東風雪鐵龍、昌河鈴木、海馬汽車等也有整線的應用實例。本文從技術(shù)分析和應用實例上進行了直線電動機和滾珠絲杠驅(qū)動加工中心的對比。圖1為Comau Urane25直線電動機高速加工中心。
    傳動原理分析對比滾珠杠副存任的問題如下:

    (1)“旋轉(zhuǎn)電動機+滾珠絲杠副”的直線驅(qū)動方式存在著多個彈性環(huán)節(jié),當整個系統(tǒng)在高速運動時,會出現(xiàn)剛度下降,同時彈性變形使系統(tǒng)的階次變高,系統(tǒng)的魯棒性降低,從而使伺服性能下降。彈性變形是數(shù)控機床產(chǎn)生機械諧振的根源。

    (2)中間傳動環(huán)節(jié)的存在,增加了運動體的慣量,使得位移和速度響應變慢。

    (3)間隙死區(qū)、摩擦、誤差積累等因素,使進給速度和加速度受到限制。

    (4)動轉(zhuǎn)平穩(wěn)性較差,在高速運動下噪聲易發(fā)熱。

    (5)精度保持壽命相對短。
    而直線電動機以—個運動部件實現(xiàn)直線運動,則具有以下優(yōu)點:直接驅(qū)動中力是無接觸傳遞的,因此無磨損,使用壽命長,維護簡單;傳動剛性高,推力平穩(wěn),直接驅(qū)動,彈性環(huán)節(jié)減少,系統(tǒng)剛性提高,傳動效果高;定位精度和重復定位精度高,可達亞微米級,比伺服電動機及滾珠絲杠副傳動的加速度和重復定位精度提高7~10 倍。
     

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