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媲美一線歐美品牌刀具性能 澳克泰重磅推出全新面銑刀產(chǎn)品
伴隨著汽車保有量的持續(xù)增長和環(huán)境問題的日益突出，世界各國在發(fā)展汽車工業(yè)的同時(shí)，亦形成了降低燃油消耗、減少溫室氣體排放的共識(shí)。各大汽車制造廠商們也是紛紛響應(yīng)，積極開發(fā)研究“節(jié)能減排”技術(shù)，在這其中，渦輪增壓技術(shù)被普遍認(rèn)為是更經(jīng)濟(jì)有效的技術(shù)。如今，渦輪增壓技術(shù)已是柴油發(fā)動(dòng)機(jī)必備之術(shù)，汽油發(fā)動(dòng)機(jī)也正在逐步轉(zhuǎn)換，以滿足功率以及環(huán)保方面的要求。據(jù)相關(guān)數(shù)據(jù)表明，2009至2016年，全球車用渦輪增壓器銷量從1,700萬臺(tái)增長至3,800萬臺(tái)，年均復(fù)合增長率達(dá)12.18%，到2021年這一數(shù)字預(yù)計(jì)將增長到5,200萬臺(tái)。

巨大的市場空間也帶來了對(duì)工件質(zhì)量、加工技術(shù)的嚴(yán)格要求以及因激烈市場競爭而帶來的提效降本的巨大壓力。在加工中，渦輪增壓器零部件，尤其是殼體，是影響其品質(zhì)和加工成本的重要因素。渦輪增壓器的渦輪殼必須能在850攝氏度至1,300攝氏度以上（華氏1,562至2,372度）的溫度范圍內(nèi)正常工作。在這種極端高溫下運(yùn)行，必須選用耐高溫合金材料，如1.4826，1.4837,1.4848和1.4849等典型的耐熱合金材料。耐高溫合金材料雖然極大地提升了渦輪增壓器的性能和品質(zhì)，但其硬度高、韌性好、難切削的特性卻也給刀具產(chǎn)品帶來了嚴(yán)峻的挑戰(zhàn)，再加上渦輪殼本身的零件外形極其不規(guī)則，剛性和裝夾穩(wěn)定性差，導(dǎo)致刀具壽命非常低。如何選擇優(yōu)質(zhì)的刀具產(chǎn)品，降低加工成本，保障加工質(zhì)量的穩(wěn)定性，成了各家渦輪增壓器制造商及汽車企業(yè)關(guān)注的重點(diǎn)。

年輕而又奮進(jìn)的澳克泰，及時(shí)捕捉市場信息及客戶需求，依托自身作為章源鎢業(yè)子公司，擁有從采選、冶煉、制粉到硬質(zhì)合金工具的完整產(chǎn)業(yè)鏈的優(yōu)勢實(shí)力，針對(duì)當(dāng)前渦輪增壓器殼體材料加工難點(diǎn)對(duì)刀具產(chǎn)品的要求，澳克泰采用超強(qiáng)韌性的基體提升刀片的強(qiáng)度，并創(chuàng)新研究開發(fā)了納米微晶涂層技術(shù)（AlTiSiN）解決耐高溫的問題，重磅推出了雙面負(fù)型七邊型面銑刀——AFM45-XN07/XN09系列產(chǎn)品。在渦輪增壓器領(lǐng)域加工高溫耐熱合金材料的粗銑工序上，經(jīng)現(xiàn)場測試，XN07/XN09面銑刀已經(jīng)達(dá)到了與歐美一線品牌同樣的加工效果及相同的使用壽命，并以大大優(yōu)于國外高端品牌刀具的性價(jià)比，贏得了客戶的廣泛好評(píng)及市場的熱切關(guān)注。

“渦輪增壓器殼體的加工是十分復(fù)雜且精密的，對(duì)于刀具的要求非常高，很多客戶一開始都偏向于國外品牌的刀具產(chǎn)品。但面對(duì)激烈的市場競爭和提效降本的巨大壓力，居高不下的刀具成本使他們非常困擾，在抱著試一試的心態(tài)與我們展開了合作后，對(duì)XN07/XN09面銑刀高效的銑削能力、優(yōu)質(zhì)的切削質(zhì)量、穩(wěn)定的加工實(shí)力都感到格外驚喜，尤其是對(duì)它極佳的性價(jià)比優(yōu)勢十分滿意。很多客戶更是邀請(qǐng)我們參與到整體加工工序的優(yōu)化及加工解決方案的制定中，進(jìn)一步幫助他們提效降本，收獲更高的加工效益。”澳克泰銑削產(chǎn)品經(jīng)理邢勝華介紹說，“還有客戶在驚訝于我們新產(chǎn)品在粗銑工序上強(qiáng)大的加工效果之余，迫不及待地希望我們能幫助他們對(duì)精銑刀盤也進(jìn)行優(yōu)化降本。為此我們的研發(fā)部門又創(chuàng)新開發(fā)了3種精銑刀盤，分別應(yīng)用于各種工況，以滿足客戶不同的需求。目前，對(duì)于渦輪增壓器殼體的加工，澳克泰已經(jīng)能夠提供從粗銑到精銑，覆蓋多種材料，應(yīng)對(duì)不同工況的完整解決方案�！�
創(chuàng)新設(shè)計(jì)，極佳經(jīng)濟(jì)性

AFM45-XN07/XN09面銑刀的刀盤采用45°主偏角設(shè)計(jì)，最佳受力平衡，使其具備了完美高效的平面銑削能力，粗、精銑加工均能輕松勝任。在精銑加工中，XN07/09兩種系列尺寸的刀片還都提供了修光刃的選擇，結(jié)合使用能夠獲得極好的表面加工質(zhì)量。
除了高效的切削能力、優(yōu)質(zhì)的表面質(zhì)量、國產(chǎn)品牌的價(jià)格優(yōu)勢，XN07/XN09面銑刀還以極具創(chuàng)新的設(shè)計(jì)將澳克泰高性價(jià)比、高通用性的競爭實(shí)力發(fā)揮的淋漓盡致。雙面負(fù)型七邊形設(shè)計(jì)的刀片，可使用的有效切削刃數(shù)量達(dá)到14個(gè)，每個(gè)刃口的經(jīng)濟(jì)性都可謂具有無可匹敵的競爭力。預(yù)硬的刀體材料及表面鍍鎳工藝不僅體現(xiàn)了美觀，還可保護(hù)刀體避免生銹，不會(huì)輕易被切屑損傷，再加上刀體帶冷卻孔的設(shè)計(jì)，最大程度的延長了刀體壽命，進(jìn)一步提升了刀具產(chǎn)品的經(jīng)濟(jì)性。另外，XN07/XN09面銑刀提供了6種刀片牌號(hào)（AP301U, AP351U, AP401U，AP351K，AC301P, AC301K）和3款刀片槽型（-MM3,-MM4，-MR6）的豐富組合選擇，可以滿足幾乎所有工況和切削需求的加工任務(wù)，有效降低加工成本，實(shí)現(xiàn)最佳刀具性價(jià)比。
 

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GF-AB5V Connecting FlashCable to Analog Bipolar +/-5 V (No connector).

IC200UEX013 14 point Exp.(8) 12VDC In, (6) Relay Out, 12VDC Power Supply (includes IC200CBL501)

IC647AEC001 PA Efficiency Client

IC647PCM025 Proficy Change Management Server - 25 Concurrent Users

IC693CBL329 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, 1 Meter

IC754BEZ12GAS Replacement Gasket for 12In SSteel Bezel

IMC-31CP-2-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet, 12 Amp

SLC/1746 System 9399-RSRGR RSRULES GETTING STARTED GUIDE

Distributed I/O 1732D-8CFGM12 DEVICENET 24VDC 8 SELECTABLE POINTS W/M12

Application-specific products 1404-M805B-000 MASTER MODULE-PQ-24V P/S

Operator Interface 2711-K10G9 PV1000 GRAYSCALE KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3400DER SUPT REINSTATEMENT CONTRACT FOR 93012SE3400DE

Support 9381-P500ENS SUPT RENEWAL CONTRACT FOR 9381P500EN

DeviceNet Products 1790-8BV8BX LDX I/O, 24VDC, 8 UNIV IN/8 SRCE OUT EXPAN D-SHELL

RSI Software Products 9301-2SE3300PTU1 RSVIEW32 RUNTIME 300-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9358-EPBKY03ENE RSBIZWARE EPROCEDURE BACKUP KEY 3 UNITS

Motion Control MPL-B520K-MJ22AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,460V,11.3KG

Motion Control 9101-0403 CONNECTOR KIT, MOTOR BRAKE, F/H, 90 DEG

GQPJ2D100S2P QUICKPANEL JR. COLOR 5" STN GE LABEL

IC646MRC700 Logic PC & View 700 Tag Runtime System

MTR-3T21-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24 Brake, Seal

SNAP 10C5 PC Port is 9-pin male and port on CNC is 9-pin female. This is for Xo n/Xoff communications.

20BC056A3AYNAEC1 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE032AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RFD180 PowerFlex EMC Filter

140CPU43412A Quantum CPU 486,2M用戶邏輯,2MB,1MB+

281D-F12Z-10C-CR ArmorStart Direct Online RVSG Starter

C200H-OA221 輸出單元, 8點(diǎn), 可控硅 1A 200VAC

1492-PRINTINK-K Clear Mark Printer Black Ink Cartridge

連接電纜 6ES7468-1AH50-0AA0 IM 電纜，0.75m

變送器 3RS11002CD20

1497-E-BASX-0-N Control Circuit Transber

1606-XL480E-3 Power Supply XL 480 W Power Supply

1762-L24BWA MicroLogix 1200 24 Point Controller

188-K3C400 Miniature Circuit Breaker 40 A

194L-G3572 194L IP66 ABS Thermoplastic Enclosure

2090-CPBM7DF-04AA40 MP-Series 40 m Length Cable

2090-XXNFY-S15 Y-Series 15 m Length Feedback Cable

BC647SPPMK01 Solution Provider Plant Apps M4 Key includes 1 physcial M4 key that authorizes Plant Apps as well as all core products

GC647PPSOPC Global Care for Proficy Process Systems EGD OPC Server

IC200MDL640LT INPUT 24VDC POS/NEG LOGIC (2 GROUP OF 8) 16PT (LT)

IC646PCM100 Proficy Change Management 100 user pack

IC647MPP050 Logic Developer PLC Professional 50 pack with USB Hardware key

IC676CBLPWM020 IP67 Power Cordset - 2 Meters - Male Connector w/Leads

IC697PWR710RR Power Supply, 120/240 Vac, 55 Watts

IC800SSI107RD2RR 7.2A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L20B 20 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RDT12C VVCE 1250 TOUCH SCREEN DISPLAY MODULE

Process Control 9399-RSBSAPRG RSBATCH SERVER API REFERENCE GUIDE

Operator Interface 2711-B5A2L2 PV550 MONO KEY&TOUCH, DH485

Support 9303-3CS0E10S SUPP RENEWAL CNTRCT FOR 9303-3CS0E10

Support 9371-RSWD1S SUPT RENEWAL CONTRACT FOR 9371RSWD1

ControlNet Products 2706-P72CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE2500ITU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBBKY60ENE RSBIZWARE BATCH, EPRO BUNDLE BACKUP KEY 60 UNITS

Motion Control MPL-A4530K-HJ22AA MOTOR,SERVO,8.36NM,4000RPM,ENCDR,230V,8.2KG

Motion Control 2090-UXNPBMP-8S30 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,30M

CBL-3T-MP-30 Power Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 30 Ft.

IC641CTL995 Media Kit

IC800SLM350M2XE25 3500W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647TSSOPCC000 Proficy Troubleshooter Connector: OPC Client Read & Write (including OPC HDA)

20AE2P7A0AYNNNC0 PowerFlex 70 AC Drive 2.7 A at 2 Hp 20A

20DD248A3EYNAEASE PowerFlex 700S AC Drive 20D

20P41AE270RA0NNN PowerFlex 270 A DC Drive

2711P-B4C5A8 PanelView Plus 6 Graphic Terminal

280-PWRM35A-M25 ArmorConnect 3-PH Power Media trnk cable

CPM1A-30CDR-D-V1 30點(diǎn)主機(jī) DC24V 18點(diǎn)入，12點(diǎn)繼電器輸出

1492-MCGAT230 Ground Fault Circuit Breaker

1494V-L2 Door Hardware Kit

軟啟動(dòng)器 3RW44656BC36

運(yùn)行版軟件 6AV2104-2HK04-0BD0 SIMATIC WinCC Runtime Advanced Powerpack 4096 PowerTags -> 8192 PowerTags V14

1585J-M4TB-2 RJ45 Ethernet Media

1756-OA8E ControlLogix 8 Point D/O Module

188-K1B250 Miniature Circuit Breaker 25 A

194E-FA63EX-P22-PE 194E Load switch

2090-CFBM7DF-CDAF03 MP-Series 3m Feedback Cable

2090-U3CK-D44 Ultra 300 Connector Kit

BC646MSS101 Logic Developer State Standard with Programming Cable with Proficy GlobalCare Complete