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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過(guò)程中，對(duì)模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過(guò)一系列的諸如銑、磨、車(chē)等加工工藝來(lái)完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿(mǎn)足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對(duì)于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對(duì)常見(jiàn)的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過(guò)程中通過(guò)不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿(mǎn)足對(duì)復(fù)雜工藝的技術(shù)要求。

此外，通過(guò)數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類(lèi)

在進(jìn)行模具加工前，需要進(jìn)行模具分類(lèi)，并根據(jù)模具種類(lèi)選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類(lèi)，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車(chē)削、磨削加工等，只有將加工所用模具進(jìn)行合理分類(lèi)，才能滿(mǎn)足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對(duì)于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對(duì)數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對(duì)于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問(wèn)題

對(duì)于某些復(fù)雜模具，在制造過(guò)程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過(guò)程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

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IC698CPE040 RX7i Pentium M CPU - 1.8Ghz with 64 meg of user memory. Fan required. CPU includes built-in Ethernet with switch and 2 serial communication ports.

IC800VMBR020 VersaMotion amplifier external braking resistor- 20 Ohm/1 kW

SLC/1746 System 1746-IM4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-15KP2KH VERSAVIEW 15-INCH WORKSTATION, KEYPAD

Application-specific products 6556-PA00M5 MINIMUM PACKAGE 5 FOR CLUTCH/BRAKE SOFTWARE PA00

Operator Interface 2711-K5A9L1 PV550 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2200ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE2200IT

Support ABTS-W101R ABT-SW101 PATHFINDER SW SUPPORT REINSTATEMENT

ControlNet Products D1771-6.5.110 CONTROL NET ADAPTER MODULE USER MANUAL

RSI Software Products 9301-2SE250ESU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-BERP03U1 UPGRADE: IN-SUPT: RSBW BATCH ERP 1 TO 10 SERVER

Motion Control MPL-A560F-SJ22AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,230V

Motion Control 2090-XXNPMP-16S15 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,15M

GC646TDV000 Proficy GlobalCare Complete for Server Unlimited Develop/Runtime System

IC641SWP060 Host Communications Toolkit

IMC-105D-1-D Stepping Motor Controller, DeviceNet, 5 Amp

PSPC-DC10/E-220L Prof Shop Floor SPC DC 10 User eSig 220v

20BB4P2A0AYNBND0 PowerFlex 700 AC Drive 4.2 A at 1 Hp 20B

20DJ1K1N0ENNBNANE PowerFlex 700S AC Drive 20D

2198-H025-ERS2 Kinetix 5500 20 Amp Servo Drive

2711P-K7C4A9 PanelView Plus Terminal

280-PWRM35E-M8 ArmorStart Three-Phase Power Media

CPM1A-40EDR 擴(kuò)展單元24點(diǎn)輸入16點(diǎn)繼電器輸出

1492-MS8X12H31-40 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 323-1BH01-0AA0 DO/8，DI/8，光電隔離，20pin 前連接器

行程開(kāi)關(guān) 3SE53220SD22

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1585J-M8CBJM-2M5 RJ45 Ethernet Media

1756-PSCA2 ControlLogix Redundant P S Adaptor

188-K1D080-N Miniature Circuit Breaker 8 A

194E-Y25-1756-6G 25 A 194E Load switch

2090-CFBM7E7-CDAF15 MP-Series 15 m Length Feedback Cable

2090-UXNFBY-S04 Y-Series 4 m Length Feedback Cable

BC646TPR300 ProServer 300 I/O Runtime Sys with Proficy GlobalCare

GC647IFPLDV00075 GCC iFIX Plus SCADA 75 I/O Dev

IC200CBL501 I/O Expansion cable, 0.1 meter long (Qty 5)

IC646MPM101 Logic Developer PLC Nano/Micro with Programming Cable