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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見(jiàn)圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開(kāi)始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見(jiàn)圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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Motion Control MPL-A320P-SK24AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,230V,BRK,5.1KG

Motion Control 2090-UXBC-D1501 BREAKOUT BOARD CABLE,CN2,ULTRAX000,1M

CBL-12-MP-20 Power Cable, MTR-1216, 1221, or 1231 Stepping Motor, 20 Ft.

IC600KD513RR Amber OptiBasic Operator Interface Terminal, 12" CRT

IC800SGM450M2XE25 4500W, 230V S-Series Servo Motor, 322 in-lb (36.4 Nm), Brake

OC647IFESGRN00300M iFIX Optn: ESig & ERec 300 I/O Runtime (M4 Part)

20AD040A3AYNANC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC590N0ENNBNANE PowerFlex 700S AC Drive 590 A 315 kW 20D

20LD360N3ENNAE11WA PowerFlex 700L AC Drive 20L

2707-NC11 MicroView to MicroLogix Comms Cable 1.8M

280-PWRM22E-M1 ArmorConnect 3-PH Power Media drop cable

FX2N-232-BD RS232C 通信用適配器

1492-M6X5H1-100 Connection Products

1494R-N3 Lug Kit

軟啟動(dòng)器 3RW44476BC45

ET 200SP 6ES5710-8MA11 35mm安裝導(dǎo)軌，長(zhǎng)度：483mm

1585D-M4UBDE-0M6 1585D Ethernet Media Patchcord

1756-IB16DK ControlLogix 16 Point D/I Module

1794-TB3GSK Flex Terminal Base

194E-E100-1756 100 A 194E Load switch

2090-CFBM4DD-CDAA05 MP-Series 5 m Length Feedback Cable

2090-K6CK-D44M Kinetix 6000 Low Profile Connector Kit

ADP-SCM-STF-S SC to ST single mode adapter

GC646TDV050 Proficy GlobalCare Complete for Server 50 I/O Develop/Runtime System

HE800CBL219 I/O Extension Cable, 19-pin, 2.0m. For use in conjunction with TRM519

IC640MWS902RR Workmaster System/ 2-35 inch Disk Drive

IC647HSTSSEO5000KM eSignature Option for Historian - Standard Server 5,000,000 Points (M4 Key)

IC660BRD024 Genius 12/24VDC Source Block for Redundancy T Output Configurations

IC695CRU320CA Conbal coated. 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base) redundant CPU. External high capacity battery IC693ACC302 required. The CRU320 will only work with RX3i ENIU remote I/O and Genius LAN.

IC756WET200K-99 Custom Datasource Toolkit, Korean, Version 9.9

CompactLogix System 1769-STRT2ES COMPACTLOGIX STARTER KIT SPANISH

PLC-5/1771 System D1771-6.5.3 ANALOG OUTPUT SYSTEM(1771-OF,SER.B & 1771-E4)MNL

Process Control 1757-PLXNB POINT CONTROL SCHEDULER

Operator Interface 2711P-K7C6B1 PV PLUS 700, KEYPAD, RIO/DH, AC PS, STD MEM

Support 6556-SPLSS SUPPORT RENEWAL CONTRACT FOR 6556SPLS

Support 8100-HSML1R SUPT REINSTATEMENT CONTRACT FOR 8100HSML1

Support F1785-L11BSERE FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203PTE RSVIEW32 WORKS 300 WITH RSLINX (PORTUGUESE)

RSI Software Products 9701-VWSB025JPU1 RSV SE STATION 25 TO SE SRV 25 UPG JAPANESE

RSI Software Products 9399-FW5FBGRDE RSLGX FRAMWKS FUNCTION BLDR GET'G RESULT GUID(GERM

Motion Control 2098-DSD-150X-DN DRIVE, 65A/150A, ULTRA3000 W/DEVICENET/INDEX

BC5008TBW0000 18 Inch Inbligence Industrial Computer - Bundled - Perbance Series - w/ Windows 2000

IC300DIM310 16 DC Inputs (12/24vdc, pos/neg logic)

IC752ECD550RR Display Station 1493 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-3S45-H-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6093-K301 Beta amplifier CX11 connector kit.

20BH170A0AYNANC0 PowerFlex 700 AC Drive 20B

20G14TE395AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A4P8N104 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T12C4A8 PanelView Plus Terminal

OPC-G11S-PG(速度閉環(huán)卡)

1492-JDG3C 2.5 square mm Double Level Ground Block

1492-W6-B IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44221BC34

性能信號(hào)模塊 6ES7 521-1FH00--0AA0 DI 16：數(shù)字量輸入模塊，DI 16x 230V AC BA, 35mm 模塊，不含前連接器

156-B30CA1 30 A Contactor

1746-IM16 SLC 16 Point 240V AC Input Module

1786-TNCLP4 ControlNet Media Connector

193-T1BC36 29-36 A IEC Bibllic Overload Relay

20-HIM-A6 PowerFlex Architecture Class HIM

2090-CSBM1DF-14AA25 Kinetix Cable Single DSL 2090-Series

20AC015C3AYYANC0 PowerFlex 70 AC Drive 20A

GA647TPR935 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 35,000 I/O Runtime System

GP647IFSTRN00075 GCP iFIX Std HMI 75 I/O Run

IC600CB525RR Advanced Logic Control Module

IC647HSTCSCCP2M Historian Enterprise Corporate Client Enterprise Connection Pack 2 Users (M4 Key)

IC647UDCM UDC:Honeywell UDC Controllers

IC693UAL006RR 23pt DC In/Relay Out/DC Out/2 AI/1 AQ, AC Pwr. Sup.

IC756RDV001E-97 DV Development - Irix Op Sys Addt'l User, English, Version 9.7

MicroLogix 1200 System 1762-L24BWAR ML 1200 24/DC/RLY/AC 2 PORT

PLC-5/1771 System 1771-DE ABSOLUTE ENCODER MODULE

Distributed I/O 1794-IB16 24V DC SINK INPUT MODULE, 16 POINT

Communications 9355-WABGWITE RSLINX GATEWAY - ITALIAN

Operator Interface D6195-6.5.1 CONTROLVIEW FOR DOS SYS.USER MANUAL

Support 9358-BCMPN01S SUPT RENEWAL CONTRACT FOR 9358BCMPN01ENE

Support F1734-ADNSERA FIRMWARE UPGRADE FOR 1734-ADN DEVICENET ADAPTER

RSI Software Products 9324-RL01U7ENE RSLOGIX 500 STARTER TO PRO UPGRADE

RSI Software Products 9301-2SE3503ESE RSVIEW32 RUNTIME 100K WITH RSLINX (SPANISH)

RSI Software Products 9358-HSTS2100 RSBIZWARE HISTORIAN SERVER - 150 TAG LIMIT

Motion Control Y-2012-2-H04AA MOTOR,SERVO,1.35 NM,4500RPM,ENCDR,230V,BRK,3.09KG

5401-128 Greyline Micro MC. 2 Lines, (20) 5MM Chars. LCD. Quick Connect. 128K Memory. NEMA 4

IC200DTX650 Operator Interface with up to 200 stored messages. 4 x 16 character LCD backlight display and 8 function keys.

IC695CPU310 300Mhz CPU with 10Meg of memory 2 SERIAL PORTS (occupies two slots on system base)

MSI-WEBDB-UNL-43 Web, Dashboard, Excel Addin UNL-43

VSPCSE-OPC25 Secure Edition OPC Client Option includes VisualSPC Importer (licensin g is per client PC), Support for up to 25 Points/Tags.

20BD065A3AYNACD0 PowerFlex 700 AC Drive 65 A 50 Hp 20B

20G11LF590AN2NNNNN PowerFlex 755 AC Packaged Drive

22F-A1P6N103 PowerFlex 4M- 0.2 kW (0.25 HP) AC Drive

490NRP25400 Quantum 光纖中極器,MBPL

291E-FAP-G1-3FR Direct Online Reversing Starte

P2CF-11 導(dǎo)軌安裝型，

1492-SPM2D080 MCB Supplementary Protector 8 A

軟啟動(dòng)器 3RW30461BB04

電機(jī)啟動(dòng)器 3VU16400CR00

150-F317NBDD SMC Flex Smart Motor Controller

1732E-IB16M12R ArmorBlock 16 Point Input

1771-RTP4 1771 8 Analog Input Module

193-EEHZ E1 Plus 30-150 A Overload Relay

20-750-1133C-1R2T PowerFlex 750 Series 24V DC EIO 11 Kit

2090-CPWM7DF-08AF40 40 m Length SpeedTec Pwr and Brake Cable

2097-TB1 Kinetix 300/350 I/O Breakout Board

ENP2135M010 Male Industrial/Male Standard, 1 meter

GFK-1742 Motion Mate DSM314 for Series 90-30 PLCs User's Manual

IC220DBI001 DEVICENET NETWORK INTERFACE UNIT (REQUIRES 1 IC220TBK201)

IC647CSPC010 Proficy Cause+ for Inbligent HMI/SCADA Client Enabler - 10X CALs

IC647PSC025 Proficy Process Systems 250 I/O with Cimplicity

IC693MCD001RR Demo Case, Beta Series Servo

IC756ADV010K-97 DV Draw Development on AIX Op Sys, Korean, Version 9.7

MSI-MGMT-100-43 Production Mang Clients 100 Pack-43

PLC-5/1771 System 1785-L11B PLC-5/11 CONTROLLER, 8K WORK SRAM