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H0012-162現(xiàn)貨 in stock! 歡迎來電咨詢~��！

H0012-162,

H0012-162

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個輸入/輸出點(diǎn),其中40個開關(guān)量輸入點(diǎn)，24個輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲, PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號的狀態(tài)以及編制的軟件程序自動控制各電機(jī)，電磁閥，指示燈等，完成整個生產(chǎn)的工藝動作程序，鋼領(lǐng)板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號:主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號

　　控制的負(fù)載主要分成三類:一是7臺交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時器TO1延時到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時器T02接通，延時到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時器T03延時到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動，同時接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號時發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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2080-REMLCD Micro800 Remote LCD Display

2090-CTHP8 Kinetix 6000M Hybrid Terminator

20AC5P0A3AYNAEG0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC700 Proficy GlobalCare Complete for Logic PC & View Runtime 700 I/O

HE693STP310 Discontinued Part. Check with GE IP on migration path.

IC630CCM300RR Series Three Data Communications Module (DCM)

IC647HSTSS20KM-35 Historian v3.5 Standard Server 20000 Points (M4 Key)

IC660BBS102 Block 115Vac/125Vdc Low Leak Isol I/O, w/Failed Sw Diag, 8 Ckt

IC695ALG508CA Conbal Coated RX3i Isolated RTD Input module provides eight isolated differential RTD b channels. Each channel can be individually configured for 2, 3, 4 wire RTD or Resistance. Requires high capacity terminal block IC694TBB032 or IC694TBS032

IC756WDS000K-23 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Korean, Version 2.3

CompactLogix System 1769-OW16 16 PT.AC/DC RELAY OUTPUT

PLC-5/1771 System 9399-CCDUG CONTROLGUARDIAN DETECTOR5 USERS GUIDE

Distributed I/O 1799-D16U16B 24VDC 32 POINT SOURCE OUT I/O BOARD

Operator Interface 2711P-K6M8D PV PLUS 600 GRAYSCALE, KEYPAD, DH+, DC PS

Support 9325-PI140R SUPT REINSTATEMENT CONTRACT FOR 9325PI140

Support 9358-PBEPB10S SUPT RENEWAL CONTRACT FOR 9358PBEPB10ENE

Support F1779-KFLRSERA FIRMWARE UPGRADE FOR 1779-KFLR COMMUNICATION MODUL

RSI Software Products 9301-2SE2100ITE RSVIEW32 WORKS 150 (ITALIAN)

RSI Software Products 9701-VWMR030FRU1 RSVIEW ME STATION RT 15 TO 30 DISP UPGRADE(FRENCH)

RSI Software Products 9361-PTL10USR RSPORTAL PER CONNECTION LICENSE FOR 10 CONNECTIONS

Motion Control 2098-DSD-010X DRIVE, 5.0A/15A,ULTRA 3000

A06B-6114-K230#E Connector Kit, BM Servo Motor Power

IC200UEX222 28 point expansion. (16) 24VDC In, (12) 24VDC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC752CTD550 Display Station - 10.4" active matrix VGA (640x480) resistive touch screen, Pentium 133, 32M, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win NT

MTR-3N33-G-R-0-N-SRR Servo Motor Nema34 with Seal

ZA06B-0239-B500 Alpha 12/4000HVis servo motor with straight shaft with key and brake

20BD8P0A3AYNAND0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14ND077AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D024 PowerFlex 520 11kW (15Hp) Power Module

Safety Quantum系統(tǒng)

FRN1.5C1S-7C 3. 0KVA 8.0A 1.5KW 單相AC220V/50Hz/60Hz

1492-J4-RE 4 square mm Feed-Through Terminal Block

1492-SPM3D300-N MCB Supplementary Protector 30 A

軟啟動器 3RW40556BB45

配件 6ES7 297-0AX30-0XA0 S7-1200 電池板

150-TC3 SMC-50 IEC Line Or Load Terminal Covers

1738-IV8M12 ArmorPoint 8 Point Digital Input Module

1784-PKTX Data Highway Plus PC Card

193-NCRID E1 Plus Remote Indication Display

20-750-PUB-IN1-EN PowerFlex 750 Series Install Publication

2090-CSBM1DE-14AF01 Kinetix Cable Single DSL 2090-Series

20AB6P8A0AYNNEC0 PowerFlex 70 AC Drive 6.8 A at 2 Hp 20A

GA647IFPRRN00300 GCA iFIX Profsnl SCADA 300 I/O Run

GP647IFESGRNUNLMT GCP iFIX Optn: ESig & ERec Unl I/O Run

IC600BF907RR 12Vdc Source Output Module (8 points)