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可換刀頭式組裝裝配刀具指伊斯卡在市場上持續(xù)獲得成功的變形金剛立銑刀（MULTI-MASTER）系列及變色龍鉆（CHAMDRILL）系列，囊括了不同系列銑刀頭或鉆頭刀頭，用于銑削加工及孔加工。然而，為什么這些產(chǎn)品系列如此高效，尤其是在小零件的生產(chǎn)制造中？為什么這抓住了零件制造商們的眼球呢？
豐富多樣的可能性，最小化停機(jī)時間

通過考察變形金剛立銑刀（MULTI-MASTER）系列可找到答案。具有超過四萬種組裝配置可能性，變形金剛立銑刀（MULTI-MASTER）系列概念基于三種關(guān)鍵因子：通過刀體錐面為刀頭定中心；刀頭與刀體（接柄、刀柄）之間為面接觸；刀頭與刀體之間采用螺紋連接。刀頭與刀體錐面接觸定中心使得銑刀精度水準(zhǔn)更高；面接觸確保刀頭懸伸控制在嚴(yán)格的公差限制范圍內(nèi)，其結(jié)果是刀頭裝配后具有嚴(yán)苛的尺寸重復(fù)定位精度；螺紋連接使得刀頭的更換簡單，易于操作。
變形金剛立銑刀（MULTI-MASTER）系列完全響應(yīng)“無停機(jī)時間”這一重要需求原則，因更換磨損失效的刀頭不需要額外的裝卸刀具操作。不需將整個銑刀從機(jī)床取下即可更換刀頭，這顯著縮短了停機(jī)時間。變形金剛立銑刀（MULTI-MASTER）系列統(tǒng)一的螺紋連接使得刀體能夾持不同的刀頭，刀頭也適配于不同的刀體；將刀柄變更為通用刀柄，既能降低刀具投入也能減少刀具庫存。
變形金剛立銑刀（MULTI-MASTER）系列具有豐富多樣的整體刀柄，提供不同的柄部類型，如HSK柄（DIN 69893 A型），CAMFIX三棱錐柄（ISO 26623-1型），或能直接裝夾ER卡簧的錐柄。以上兩種類型的刀柄通過對軸向及回轉(zhuǎn)方向進(jìn)行高剛性卡持，不僅顯著擴(kuò)展了裝配選項，還能最小化刀具懸伸。這些特點(diǎn)對高效加工做出相當(dāng)大的貢獻(xiàn)，特別是在多任務(wù)機(jī)床及車削中心上對小零件進(jìn)行連續(xù)作業(yè)，大批量生產(chǎn)時意義非凡。
此外，還提供應(yīng)用領(lǐng)域?qū)挿旱募娱L桿及縮徑桿，確保能提供所需的刀具結(jié)構(gòu)以加工可達(dá)性差的工件區(qū)域。
變形金剛立銑刀性能拓展

上述特點(diǎn)使得在不同的加工應(yīng)用中，采用變形金剛立銑刀（MULTI-MASTER）系列能切實可行地替代整體硬質(zhì)合金立銑刀。變形金剛立銑刀銑削應(yīng)用涵蓋方肩銑、平面銑、3D曲面仿形銑、倒角銑、槽銑、螺紋銑削等等，并具有涵蓋鉆中心孔、點(diǎn)鉆以及加工埋頭螺釘孔這類孔加工能力。
然而發(fā)展至今，變形金剛立銑刀（MULTI-MASTER）系列已遠(yuǎn)不止于僅裝夾硬質(zhì)合金刀頭；現(xiàn)在還用于裝夾可換刀片式刀頭。尤其是當(dāng)對加工精度要求沒那么高時，采用新設(shè)計的鋼質(zhì)刀頭，夾持可轉(zhuǎn)位刀片的刀頭具有外連接螺紋，為用戶提供值得考慮的具有高成本效益的解決方案。伊斯卡最新推出的邏輯·智勝（LOGIQ）系列已納入變形金剛立銑刀的技術(shù)創(chuàng)新設(shè)計，NANMILL, HELI3MILL, LOGIQ4FEED, 及 TOR6MILL等銑刀系列帶有變形金剛螺紋接口，看上去市場前景光明。（圖2）
 

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6SL32101KE175UF1

1497D-A15-M10-0-N Gen Purpose Transber

1606-XLSRED80HE XLS Redundancy Module

1769-L36ERM CompactLogix 3 MB Motion Controller

190S-AND2-CB10C Compact Comb Starter W/Ckt-Bkr

194R-LNC8 Terminal Shroud, 4P, 125A

2090-CPBM7DF-16AA03 MP-Series 3m Standard Cable

2090-XXNPY-16S25 Y-Series 25 m Length Power Cable

CBL-OIJR-06-RA Serial cable with right angle connector for Operator Interface Panel connected to an S2K controller. 6 feet

GF-2530R Connecting FlashCable to Sony LH xx (w/RS-232).

IC200UDD120 28 point PLC,(16) 24VDC In, (12) 24VDC Out ESCP(2 at 1.0 amp and 10 at 0.70 amp), 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC646TPD935 35,000 I/O Point Development System

IC647OPMC OPM:Opto 22 Mistic

IC693ALG392CA Conbal Coated Analog Output module, eight channels voltage/current.