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A4607-9415
A4607-9415
產(chǎn)品價(jià)格:¥450
上架日期:2019-11-11 17:13:31
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    3D打印在航空制造中的應(yīng)用
    1、打印渦輪葉片鑄造型芯
    在鑄造金屬渦輪葉片時(shí),為了形成高度復(fù)雜的內(nèi)部冷卻通道結(jié)構(gòu),常使用陶瓷鑄造型芯。鑄造葉片冷卻后,將葉片從模具中取出,同時(shí)內(nèi)部的陶瓷型芯需要溶解掉。
    目前,陶瓷鑄造型芯的結(jié)構(gòu)越來(lái)越復(fù)雜,通過(guò)傳統(tǒng)的注射成型方式已經(jīng)無(wú)法實(shí)現(xiàn)。奧地利Lithoz公司采用LCM技術(shù)制造陶瓷葉片型芯,可以滿(mǎn)足航空航天和電力工業(yè)的需求。
    LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料,制備精度高,燒結(jié)后的葉片型芯產(chǎn)品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質(zhì)量和優(yōu)良的洗濾性等優(yōu)點(diǎn)。典型的應(yīng)用有:?jiǎn)尉ф嚮辖饻u輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
    2、打印發(fā)動(dòng)機(jī)支架
    2018年11月1日,GE增材制造宣布,美國(guó)聯(lián)邦航空管理局已批準(zhǔn)3D打印支架用于波音747-8 機(jī)型的GEnx-2B發(fā)動(dòng)機(jī)(雙轉(zhuǎn)子軸流式大涵道渦輪風(fēng)扇發(fā)動(dòng)機(jī)),該支架將取代傳統(tǒng)制造的電動(dòng)門(mén)打開(kāi)系統(tǒng)支架,其作用是打開(kāi)和關(guān)閉發(fā)動(dòng)機(jī)的風(fēng)扇罩門(mén),制造設(shè)備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統(tǒng)。



    這款3D打印支架將在GE航空集團(tuán)阿拉巴馬州奧本市的工廠(chǎng)開(kāi)始批量生產(chǎn)。GE公司表示,與傳統(tǒng)方式制造的支架相比,3D打印技術(shù)將減少高達(dá)90%的材料浪費(fèi)。在傳統(tǒng)支架的制造中,因金屬加工而產(chǎn)生的材料浪費(fèi)約占50%。此外,3D打印支架采用了優(yōu)化設(shè)計(jì)方案,重量比傳統(tǒng)支架輕10%。


    據(jù)了解,這款3D打印支架為GE航空創(chuàng)造了兩個(gè)“第一”。首先,這是GE 第一個(gè)獲得認(rèn)證的由ConceptLaser公司的選區(qū)激光熔融設(shè)備生產(chǎn)的3D打印零件。其次,這是GE航空第一次完成一種3D打印零件從設(shè)計(jì)到生產(chǎn)于10個(gè)月內(nèi)開(kāi)發(fā)完成。
    在進(jìn)行支架生產(chǎn)時(shí),一次打印可以生產(chǎn)4個(gè)支架,在構(gòu)建室中4個(gè)支架以互鎖設(shè)計(jì)的形式實(shí)現(xiàn),打印材料為鈷鉻合金。
    3D打印支架的制造成本低于原有成本,GEnx發(fā)動(dòng)機(jī)的訂單量為2200臺(tái),整體來(lái)看節(jié)約的成本非常可觀(guān),并且3D打印支架比傳統(tǒng)支架更輕,將為航空公司節(jié)省燃料。
    3、打印燃料噴嘴
    2010年,空客將GE生產(chǎn)的LEAP-1A發(fā)動(dòng)機(jī)作為A320neo飛機(jī)的選配,LEAP發(fā)動(dòng)機(jī)中就帶有3D打印的燃油噴嘴。2015年5月19日,A320neo飛機(jī)首飛成功,裝有LEAP發(fā)動(dòng)機(jī)的A320neo 同時(shí)獲得歐洲航空安全局和美國(guó)聯(lián)邦航空管理局的認(rèn)證。
    2018年10月8日,GE航空工廠(chǎng)慶祝第30000個(gè)3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來(lái)一直在該工廠(chǎng)生產(chǎn),標(biāo)志著規(guī)?;霾闹圃斓闹匾锍瘫?,預(yù)計(jì)2019年這種產(chǎn)品將達(dá)到40000支。
     

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