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PK299E4.5T-A1
PK299E4.5T-A1
產(chǎn)品價(jià)格:¥450
上架日期:2019-11-11 17:42:59
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    現(xiàn)代航空發(fā)動(dòng)機(jī)正朝著高溫、高壓、高轉(zhuǎn)速的方向發(fā)展[1],其上愈加惡劣的工作環(huán)境不可避免地對(duì)數(shù)控系統(tǒng)中傳感器的穩(wěn)定工作產(chǎn)生不利影響,導(dǎo)致傳感器故障發(fā)生,進(jìn)而干擾控制系統(tǒng)使發(fā)動(dòng)機(jī)性能下降[2]。因此,提高傳感器的可靠性對(duì)發(fā)動(dòng)機(jī)安全、可靠工作極為重要。通過(guò)對(duì)傳感器故障件的科學(xué)診斷,探索其失效機(jī)理,將有利于傳感器的迭代設(shè)計(jì),進(jìn)而不斷提升可靠性。傳統(tǒng)的傳感器故障檢測(cè)方法存在下列局限性: 1) 無(wú)損檢測(cè)時(shí),一般采用 X 射線機(jī),僅適用于對(duì)傳感器的金屬結(jié)構(gòu)進(jìn)行觀察,非金屬部分無(wú)法清晰顯現(xiàn)。且一般只能二維成像,無(wú)法三維立體顯示。2)破壞性觀察。對(duì)故障件進(jìn)行分解以查找故障點(diǎn),容易造成故障點(diǎn)在分解過(guò)程中被破壞而無(wú)法定位。

    工業(yè) CT 技術(shù)能清晰、直觀、準(zhǔn)確地呈現(xiàn)被檢測(cè)物體內(nèi)部的結(jié)構(gòu)( 包括金屬及非金屬部分的三維信息可視化) 、密度變化以及缺陷的性質(zhì)、位置和大小。在工業(yè)、農(nóng)業(yè)領(lǐng)域有著廣泛的應(yīng)用[3 ~ 7]。工業(yè) CT 的上述特點(diǎn),使其成為傳感器故障無(wú)損、準(zhǔn)確、高效和全方位檢測(cè)行之有效的手段之一,對(duì)傳感器可靠性的提升具有重要作用。

    本文針對(duì)某型航空發(fā)動(dòng)機(jī)數(shù)控系統(tǒng)的高壓壓氣機(jī)進(jìn)口總溫傳感器的故障現(xiàn)象,利用工業(yè) CT 技術(shù)對(duì)其進(jìn)行了無(wú)損檢測(cè),從而快速、準(zhǔn)確地定位到故障點(diǎn),并利用其提供的傳感器內(nèi)部信息對(duì)故障原因進(jìn)行了分析,采取了相應(yīng)的改進(jìn)措施。最后通過(guò)試驗(yàn)驗(yàn)證了改進(jìn)措施的有效性,結(jié)果表明該傳感器的可靠性得到了顯著提高。

    1 、故障描述

    某型航空發(fā)動(dòng)機(jī)數(shù)控系統(tǒng)的高壓壓氣機(jī)進(jìn)口總溫傳感器( 以下簡(jiǎn)稱“傳感器”) ,為鎧裝薄膜鉑電阻式溫度傳感器。其核心部件為感溫元件,結(jié)構(gòu)示意圖如圖 1 所示,主要由不銹鋼外殼、薄膜鉑電阻、轉(zhuǎn)接導(dǎo)線、墊塊等組成,其中薄膜鉑電阻的引線與轉(zhuǎn)接導(dǎo)線采用火焰硬釬焊連接。
    傳感器的故障為在使用過(guò)程中,出現(xiàn)輸出跳變。根據(jù)傳感器的結(jié)構(gòu)特點(diǎn),可以推斷傳感器內(nèi)部存在接觸不良現(xiàn)象。但受制于前期的故障檢測(cè)手段,始終未能準(zhǔn)確地定位故障點(diǎn),無(wú)法對(duì)傳感器進(jìn)行結(jié)構(gòu)和工藝上的改進(jìn),嚴(yán)重影響了傳感器的可靠性提升。


    2 、CT 故障定位

    2. 1 檢測(cè)設(shè)備與試驗(yàn)條件

    傳感器故障件檢測(cè)設(shè)備采用的是通用電氣公司( GE)生產(chǎn)的 X 射線高分辨率微焦點(diǎn)工業(yè) CT 系統(tǒng)。該系統(tǒng)具備180 kV 微焦點(diǎn)定向式 X 射線管,細(xì)節(jié)分辨能力可達(dá) 1 μm;高對(duì)比度的 14 位數(shù)字平板式探測(cè)器,分辨率( 像素大小)200 μm × 200 μm。系統(tǒng)可以獲得各種大小試件的高精度3D 信息。

    試驗(yàn)時(shí),利用微焦點(diǎn)錐束 CT 對(duì)傳感器故障件進(jìn)行檢測(cè)。為獲得高分辨率 CT 圖像,微焦點(diǎn) X 射線源采用了低功率以獲得更小的焦點(diǎn)尺寸,調(diào)節(jié)射線源至故障件的距離以實(shí)現(xiàn)高比例放大成像。故障件斷層掃描間距為 0. 05 mm,通過(guò)計(jì)算機(jī)斷層掃描后,利用 CT 數(shù)據(jù)采集和圖像重建軟件得到故障件特定的截面圖像。

    2. 2 檢測(cè)結(jié)果與分析

    工業(yè) CT 是基于不同密度的物質(zhì)對(duì) X 射線的衰減系數(shù)不同,從而在重構(gòu)圖像中顯示不同的灰度差異,進(jìn)而分辨不同的物質(zhì)。因此,傳感器內(nèi)部的金屬部分( 如鉑電阻引線、導(dǎo)線) 、非金屬部分( 如熱縮套管、膠黏劑) 及空腔能很好的區(qū)分開(kāi)來(lái)。

    圖 2 是傳感器故障件的感溫元件部位在某一深度處的CT 縱向二維切片圖像。從圖中可以明顯地看到鉑電阻引線與轉(zhuǎn)接導(dǎo)線的焊點(diǎn),以及在焊點(diǎn)根部的多股轉(zhuǎn)接導(dǎo)線上出現(xiàn)了一個(gè)斷點(diǎn)。由于未對(duì)故障件進(jìn)行任何破壞性的觀察,因此可以確定該斷點(diǎn)是在工作過(guò)程中形成的。并且從圖中可以看出多股轉(zhuǎn)接導(dǎo)線呈松散狀態(tài)。 圖3 是傳感器故障件的感溫元件部位在上述斷點(diǎn)附近的 CT 橫向二維切片圖像。從圖中可以看出轉(zhuǎn)接導(dǎo)線在感溫元件內(nèi)的分布以及其周邊的灌膠狀況。該圖同樣顯示出轉(zhuǎn)接導(dǎo)線比較松散,部分小股線束已經(jīng)斷裂。此外,圖像中明顯有多處面積較大、顏色較深的部分( 例如圖中用白線圈出的區(qū)域) ,說(shuō)明轉(zhuǎn)接導(dǎo)線周邊的灌膠不充分,有氣泡、空腔存在。
     

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    VSPCSE-OPC10 Secure Edition OPC Client Option includes VisualSPC Importer (licensin g is per client PC), Support for up to 10 Points/Tags.

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    20G11LE825JN0NNNNN PowerFlex 755 AC Packaged Drive

    22F-A011N113 PowerFlex 4M- 2.2 kW (3 HP) AC Drive

    490NRP25300 Quantum 光纖中極器,MBPL

    291E-FAP-G1 Direct Online Reversing Starte

    P2CF-08 導(dǎo)軌安裝型,

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    軟啟動(dòng)器 3RW30382BB14

    電機(jī)啟動(dòng)器 3VU16400CQ00

    150-F317NBDB SMC Flex Smart Motor Controller

    1732E-IB16M12DR ArmorBlock 16 Point Input

    1771-RTP3 1771 Remote Terminal Panel

    193-EEHF E1 Plus 30-150 A IEC Overload Relay

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    2097-R7 Kinetix 300/350 150 Ohm Shunt Resistor

    ENP2115M020 Male Industrial/Male Industrial, 2 meters

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    IC647PSC025 Proficy Process Systems 250 I/O with Cimplicity

    IC693MCD001RR Demo Case, Beta Series Servo

    PK299E4.5T-A1

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    MSI-MGMT-100-43 Production Mang Clients 100 Pack-43

    PLC-5/1771 System 1785-L11B PLC-5/11 CONTROLLER, 8K WORK SRAM

    Distributed I/O 1738-OE2CM12 24VDC 2 ANALOG CURRENT OUTPUTS WITH M12 CONNECTORS

    Communications 1784-PCD1 DEVICENET PCMCIA CABLE (PC CARD CONNECTOR TO

    Operator Interface 2711-NV7K ANTIGLARE OVERLAY PV1400 KEY

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    IC670ALG630 TC 8 Channel

    QPI-DEM-S02 QUICKPANEL DEMO 10.5" STN

    ST-5725 STXi Extension IO, Master module(Tx). Master requires a Slave module (ST-5726). Maximum of (3) Master Slave combinations with a maximum of 300 meters total length.

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    22B-B017C104 PowerFlex 40- 3.7 kW (5 HP) AC Drive

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    1492-SPM1B010-N MCB Supplementary Protector 1 A

    人機(jī)界面 6AV6640-0CA11-0AX0 TP177 Micro,藍(lán)色,5.7 英寸,320? 240

    6ES73317NF004AB1

    1497B-A6-M14-0-N 1497B 250VA 240X480-120

    1606-XLS80E Power Supply XLS 80 W Power Supply

    1769-IM12 CompactLogix 12 Pt 240VAC D/I Module

    189-AST1 MCB Accessory Shunt Trip Module

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    2090-XXNPMP-8S05 MP-Series 5 m Length Power Cable

    CBL-3C-L1D-FLY-10 S2K flying lead feedback cable for special for 3rd party motors with hall commutating encoders. 10 feet

    GF-0304 Connecting FlashCable to Edmunds Trendsetter (for use with the Combo G agePort). Contact Dave Chapman X5472 for additional electrical testing.

    IC200TBX340 Tool box, Micro 40, operator interface and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with VersaMax DataPanel DP 45 (IC200DTX450) with Proficy Logic

    IC646TBSPMPW025 Smart Process Monitoring Process+ Web Clients 25 Pack

    IC647NST000 CIMPLICITY HMI Stratus High Availability Server License

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    IC752CBT050RR Datapanel 320T CB (Color Base): 320x240 1/4 VGA Passive Color with 803 86SX/40 PC processor. Analog touch screen with text, bitmaps, bar gra phs, real time clock.

    IC800VMCP3030 Power cable for 3 kW VersaMotion servo motors- 3 meter

    SLC/1746 System 1746-NI8 (8) ANALOG INPUT FOR PROGRAMMABLE CONTROLLER

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    RSI Software Products 9301-2SE3100ITE RSVIEW32 RUNTIME 150 (ITALIAN)

    RSI Software Products 9358-BNTK30U1R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 03 TO 30

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    Motion Control 2090-UXBB-DM09 BREAKOUT BOARD, CN3, ULTRAX000 DRIVE MOUNTED

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    2711P-RCH PanelView Plus Accessory

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    CQM1-OA221 輸出 8點(diǎn).可控硅 100-240V AC 0.4A

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