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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類(lèi)型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開(kāi)機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開(kāi)關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開(kāi)關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　　②強(qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開(kāi)關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫(xiě)調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹(shù)立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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20AC030F0AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-SI-RN SI Consignment System Renewal (12 month license)

HE200TIM100 GPS time server of HE693SER300:provides time synchronization between s eperate racks or bs

IC600KD512RR Color Operator Interface Terminal/ 12 inch CRT

IC647HSTES150KM Historian Enterprise Server 150000 Points (M4 Key)

IC647YKGM YKG:Johnson Yokogawa DARWIN

IC694ALG392 Output module analog 8 points, voltage/current.

IC756SDV000E-99 DV Development - Solaris Op Sys, English, Version 9.9

MicroLogix 1200 System D1762-RM001CENP MICROLOGIX 1200&1500 INSTR.SET REFERENCE MAN.

PLC-5/1771 System 1771-RTP3 HIGH RESOLUTION ISOLATED ANALOG SERIES

Distributed I/O 1794-IE4XOE2 ANALOG COMBO MODULE, 12 BIT, 4 INPUT/2 OUTPUT

Communications 9399-WAB32GRFR RSLINX GETTING RESULTS GUIDE (FRENCH)

Support 6203-PLC2AS SUPT RENEWAL CONTRACT FOR 6203PLC2A

Support 9358-BIZUC4PS SUPT RENEWAL CONTRACT FOR 9358BIZUC4PENE

Support F1771-IFESERA FIRMWARE UPGRADE FOR 1771-IFE I/O MODULE

RSI Software Products 9324-RLD000ESE RSLOGIX 5000 SERVICE EDITION, ESP

RSI Software Products 9301-2SE350JPU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-HSTS2500U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 70K TAG

Motion Control 8720SM-015S2EBS2 15 KW/41.5 AMP, 460 VAC, AC MOTOR WITH SRM60 ENC.

8162 SLDERLSS Field CONN Adapter, Used W/4162. RIBB CBL O/I For Data LNS & Multiplex

IC200MDL243 INPUT 120VAC ISOLATED, 16 POINTS

IC697CMM741RR Series 90-70 MMS/Ethernet Lan Interface

MTR-1324-E-A-E-0RR Stepping Motor Nema34 Encoder

Z44C741863-001 2 meter cable for Alpha amplifier battery kit

20BD096A3ANNANC1 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20G11NC2P1AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D4P2N103 PowerFlex 4M- 1.5 kW (2 HP) AC Drive

NWBM85S232 Quantum multibridge, MB+/4 RS232, user programma

294D-FD4P2Z-G1-3 Variable Frequency Drive

S82J-30024 120V/240VAC可選。容量：300W輸出24V 12.5A

1492-SPM3B070 MCB Supplementary Protector 7 A

軟啟動(dòng)器 3RW40271BB15

電機(jī)啟動(dòng)器 3VU16403CM00

150-F60FBD Encl. SMC Flex Smart Motor Controller

1734-EPAC POINT I/O Extension Power Module

1783-BMS10CGA Stratix 5700 10 Port Managed Switch

193-EIO-CM-C23 E300/E200 100-C23 Contactor Coil Module

20-750-CBPEMCCM1-F8 PowerFlex 750 Kit,DC,Com Mode Core,Fr8-9

2090-CPWM7DF-10AF25 MP-Series 25 m Length Power Cable

2098-DSD-005-DN Ultra 3000 Servo Drive

FC-SW-750 Fieldcare PRO with Full License (750)

GFK-2070 10.5 inch/12.1 inch 110VAC QuickPanel Installation Guide

IC220PBI001 PROFIBUS-DP NETWORK INTERFACE UNIT (REQUIRES 1 IC220TBK087)

IC647DMS003 DataMart 3 PA Connections

IC647ROC002M ROC:Fisher Remote Operations Controller for 10 Units

IC693MDL350 120/240 Vac Isolated Output, 2 Amp (16 Points). Module requires a terminal block (IC694TBBx32 or IC693TBSx32).

IC756CDV010J-99 DV Draw Development on Compaq True64, Japanese, Version 9.9

MSI-PROD-50-43 Product Mang Clients 50 Pack-43

PLC-5/1771 System 1785-BCM PLC-5 BACK-UP COMMUNICATIONS MODULE

Distributed I/O 1790-T0B16X LDX I/O, 24VDC, 16 SOURCE OUT EXPANSION, TERM BLK

Communications 1785-TBM THICK-WIRE TRANSCEIVER CABLE KIT, 49.2FT/15M, STD

Operator Interface 2711-NM3 EEPROM CHIP FOR STORING PANELVIEW 1200 CONFIG.

Support 9305-RSVADDCFRR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCFR

Support 9324-RLD300ITS SUPT RENEWAL CONTRACT FOR 9324RLD300IT

DeviceNet Products 9355-RSLETENE RSLINX ENTERPRISE

RSI Software Products 9301-2SE3400FRU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (FR)

RSI Software Products 9371-RSWD1U1 UPGRADE: IN-SUPT: RSWIRE DET JIC STDAL TO DES PRF

Motion Control 1326AB-B410G-M2L MOTOR,SERVO,460V,2.7NM,5000RPM,MULTI,IP67

2125 Greyline OS, 4 Line, (20) 5MM Chars, VFD, Quick Connect, NEMA 4

HE693XTADP 9-pin to 25-pin adapter for HE693SNPCBL, HE693CBL222 and 25-pin serial ports

IC677DBM442 Profibus VersaMax IP Modular slave with (8) 24VDC bs

QPK2D100L2P/S QUICKPANEL MONO 6" LCD WITH EPOXY SEAL

STXPBS925 STXi Profibus with 16 24VDC source (Negative Logic) b and 16 isolated relay output, expandable to 8 additional modules.

20BC3P5A0NYNANC0 PowerFlex 700 AC Drive 20B

20F1AND302AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D012F104 PowerFlex 40 5.5 kW (7.5 Hp) AC Drive

140DIO33000C Quantum 開(kāi)關(guān)量輸出, 8點(diǎn), 本安型,CC

284E-FVD2P3Z-10-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

E3Z-R81 4m 反射式 晶體管輸出 PNP 100Ma 電源DC12-24V

1492-SPM1B300 MCB Supplementary Protector 30 A

直流電源 6EP1336-3BA00 120/230VAC 輸入，24VDC/20A 輸出

6SL32101KE175UF1

1497D-A15-M10-0-N Gen Purpose Transber

1606-XLSRED80HE XLS Redundancy Module

1769-L36ERM CompactLogix 3 MB Motion Controller

190S-AND2-CB10C Compact Comb Starter W/Ckt-Bkr

194R-LNC8 Terminal Shroud, 4P, 125A

2090-CPBM7DF-16AA03 MP-Series 3m Standard Cable

2090-XXNPY-16S25 Y-Series 25 m Length Power Cable

CBL-OIJR-06-RA Serial cable with right angle connector for Operator Interface Panel connected to an S2K controller. 6 feet

GF-2530R Connecting FlashCable to Sony LH xx (w/RS-232).

IC200UDD120 28 point PLC,(16) 24VDC In, (12) 24VDC Out ESCP(2 at 1.0 amp and 10 at 0.70 amp), 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC646TPD935 35,000 I/O Point Development System