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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過(guò)程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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Support 9701-VWMR075AS SUPT RENEWAL CONTRACT FOR 9701VWMR075AENE

Support 9515-RSNHS100R SUPT REINSTATEMENT CONTRACT FOR 9515RSNHS100ENE

EtherNet/IP Products 2711P-K6M20A PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, AC PS

RSI Software Products 9301-2SE340FRU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9356-PRO2300U5 UPGRADE: IN-SUPT: RSSQL PROF.150 TO 1500 TAG

Motion Control 1326AB-B740C-M2K7L MOTOR,SERVO,460V,53.0NM,2200RPM,MULTI,BRK,IP67

4162-L-2 4162 CONTINUOUS LENS KIT. FOR (2) 4162s

HMI-KPN-201/B QUICKPANEL KEYPAD FOR 5" & 6" BLANK

IC693CPU352LT CPU 352 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks, Hardware FLOATING POINT MATH), two built-in Serial Ports .22msec/K (LT)

SPS-120W 24 VDC PS, 5.0A, 85-265 VAC Input

TRM-21006691 9 point screw terminal AC power connector for S2K stepper controller

20BD011A3NYNACD0 PowerFlex 700 AC Drive 20B

20G11BC1K6JN0NNNNN PowerFlex 755 AC Packaged Drive

22B-V6P0C104 PowerFlex 40 1.1 kW (1.5 Hp) AC Drive

140XBP00300 Quantum 背板, 3槽

284R-360P500-M05 360 Ohm Dynamic Brake Resistor

面板安裝，觸點(diǎn):5A

1492-SPM1D020-N MCB Supplementary Protector 2 A

通用型變頻器 6SE6 440-2UC31-5DA1 "15 KW,275 x 520 x 245"

電機(jī)啟動(dòng)器 3VU13403MD00

150-C317NBD SMC-3 317A Smart Motor Controller

1609-EXBAT External Battery Housing

1770-XYV PLC-5 Battery

193-EC1JG E3 84-420 A Overload Relay

195-GL01 Auxiliary Contact Block, Side Mounting

2090-CPBM7E7-14AF07 MP-Series 7 m Length Pwr and Brake Cable

2093-PRS4 Kinetix 2000 4 Axis Slim Power Rail

CP9B-0WPB-0140-AZ Power cable for B2/4000is or B4/4000is motors. 14 meters

GFK-0255 Series 90 Programmable Coprocessor Module & Support Software User's Manual

IC200UEX211-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/24 0AC Power Supply (includes IC200CBL501)

IC647AMK0441 PA Media Kit v4.4.1

IC647PCMSCH Proficy Change Management Scheduler

IC693CHS392 Base, Expansion, 10 Slots

IC754CKL06MTD Starter Kit 6 In Mono Ctrl Loaded 24 VDCVDC

KIT-GFS-350 QP View & Control Workshop Student Kit

SLC/1746 System D1746-6.7 SLC 500 RTD/RESISTANCE INPUT MOD USER MANUAL

Distributed I/O 1732P-OB8EM8 PROFIBUS 24VDC 8 0.5A OUTPUT W/M8

Application-specific products 1404-M805B-RIO-02 MASTER MODULE-PQ RIO COM-24V P/S-CLASS 0.2

Operator Interface 2711-T10C16 PV1000 COLOR TOUCH, DF1 & RS232 PRINT

Support 9301-2SE3400PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400PT

Support 9381-PA1KENS SUPT RENEWAL CONTRACT FOR 9381PA1KEN

DeviceNet Products 1790D-0B16 DNET LDX I/O, 24VDC, 16 SOURCE OUT BASE, D-SHELL

RSI Software Products 9301-2SE3303DEE RSVIEW32 RUNTIME 1500 WITH RSLINX (GERMAN)

RSI Software Products 9358-PBA30ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 30 UNITS

Motion Control MPL-B540K-MK22AA MOTOR,SERVO,19.4NM,4000RPM,MULTI,460V,16.5KG

Motion Control 9101-1698 CONNECTOR KIT, MOTOR BRAKE, N, STRAIGHT

GQPK-DEM-C03 QUICKPANEL JR DEMO 6" TFT GE LABEL

IC646MRE159 Logic PC & View (HRT) 1500 Tag Runtime System

MTR-3T43-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

SP-ETH-2 DUAL PORT ETHNT LEAD-FREE **

20BC072A0NYNANC0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11RC011JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A1P4N103 PowerFlex 4- 0.2 kW (0.25 HP) AC Drive

140CPU65260C Quantum Unity Quantum 65260 CPU，帶涂敷涂層

281E-F12Z-NB-R-3FR ArmorStart Direct Online RVSG Starter

C200H-AD003 模入單元,8路12位 A/D 1～5V 0～10V -10～+10V 4～20 mA 可選

1492-RCDA2A25 Residual Current Device 25 A

存儲(chǔ)卡 6ES7952-1AS00-0AA0 RAM/16M

變送器 3RS11201DW30

1497-F-BASX-3-N Control Circuit Transber

1606-XL960E-3 Power Supply XL 960 W Power Supply

1762-MM1 MicroLogix 1200 Memory Module

188-K3D020 Miniature Circuit Breaker 2 A

194L-HC4A-451 Actuator Handle For Load Switch

2090-CPBM7DF-06AA12 MP-Series 12m Power and Brake Cable

2090-XXNPMF-10S20 Kinetix Drives 20m Standard Cable

BC647TPD000 CIMPLICITY HMI ProServer No Limit Development and Runtime System with Proficy GlobalCare

GC647PRTHE005 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 5 Users Ver 3.0

IC200MDL740 Output 12/24VDC POS LOGIC 0.5 amp per point(1 group of 16) 16 points

IC646PCN100 OpenProcess Operator Console

IC647MRA075 View Runtime 75 I/O with USB Hardware key

IC677CBLPWB0013 VersaMax IP Modular IP67 Voltage supply cable for local bus; A-coded, 5 b, unshielded 13.5 cm.

IC697PWR731RR Power Supply, 125 Vdc, 60 Watts, w/Power Supply Adaptor

IC800SSI216P2RR 16A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L40F 40 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RUL50 VERSAVIEW CE FIRMWARE UPGRADE LICENSE

Application-specific products 9358-PB10ENE RSBIZWARE BATCH FOR PROCESSLOGIX 10 UNITS