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AXUM425-GN現(xiàn)貨 in stock! 歡迎來(lái)電咨詢(xún)~??！

AXUM425-GN,

AXUM425-GN

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無(wú)法滿(mǎn)足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過(guò)程自動(dòng)化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲(chǔ)存量小，采集的壓力、流量等數(shù)據(jù)無(wú)法長(zhǎng)期保存，不便于日后生產(chǎn)工作的歷史查詢(xún)和分析。

　　3)系統(tǒng)可靠性低，需要配專(zhuān)人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過(guò)采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問(wèn)題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無(wú)可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開(kāi)放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問(wèn)。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場(chǎng)的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對(duì)加裝RS-485中繼器，另外在現(xiàn)場(chǎng)增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對(duì)整個(gè)氣體調(diào)節(jié)過(guò)程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對(duì)工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場(chǎng)對(duì)工藝的調(diào)整，又可針對(duì)配套設(shè)備可控性對(duì)不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來(lái)完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過(guò)程的控制程序的。上位機(jī)監(jiān)控軟件采用國(guó)產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開(kāi)發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái)，可實(shí)現(xiàn)對(duì)生產(chǎn)過(guò)程的全面監(jiān)控，對(duì)重要參數(shù)形成歷史記錄，以報(bào)表或曲線(xiàn)的形式顯示給操作人員。通過(guò)VB語(yǔ)言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢(shì)、實(shí)時(shí)趨勢(shì)，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿(mǎn)足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場(chǎng)顯示

　　現(xiàn)場(chǎng)采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來(lái)完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場(chǎng)壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場(chǎng)操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過(guò)CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場(chǎng)監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線(xiàn)編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過(guò)工藝要求，可在現(xiàn)場(chǎng)、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡(jiǎn)單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過(guò)程控制的功能：

　　1)系統(tǒng)對(duì)供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

　　2)對(duì)所采集的模擬信號(hào)進(jìn)行線(xiàn)性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號(hào)的溫、壓補(bǔ)償，提高了儀表的測(cè)量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開(kāi)/關(guān)的控制，邏輯控制及用戶(hù)自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫(huà)面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫(huà)面，畫(huà)面直觀、豐富，具備PID在線(xiàn)調(diào)節(jié)、在線(xiàn)顯示調(diào)節(jié)曲線(xiàn)功能，包括過(guò)程量變化趨勢(shì)的實(shí)時(shí)趨勢(shì)曲線(xiàn)、歷史趨勢(shì)曲線(xiàn)。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫(huà)面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢(shì)曲線(xiàn)和歷史趨勢(shì)曲線(xiàn)可隨意設(shè)定時(shí)間段，打印在線(xiàn)趨勢(shì)，歷史趨勢(shì)曲線(xiàn)。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過(guò)程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對(duì)于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對(duì)于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語(yǔ)句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹
 

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IC300OCS993 Starter Kit includes IC300OCS037 and IC300OSW232. No simulator. Limited one per customer (AC/Relay)

IC752WTG582 Display Station 2000 Series -15" active matrix SGA (1024x768) resistive touchscreen

MTR-3T44-J-R-B-M-0-MODRR Servo Motor Metric 24V Brake Mod=Key

20AC8P7A0AYYNNC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC015A0EYNANANK PowerFlex 700S AC Drive 20D

20G1ALF330AN2NNNNN PowerFlex 755 AC Packaged Drive

25B-D043N114 PowerFlex 525 22kW (30Hp) AC Drive

2715-B15CD PanelView 5500 15 in. Graphic Terminal

FR-A740-0.75K 1.9 KVA 2.5A 0.75KW

1492-LD3 IEC Term Blck 5.1x72.5x47.5mm Spr Clp

1494F-DX400 400 A Disconnect Switch

軟啟動(dòng)器 3RW44346BC45

ET 200SP 6ES7155-6BA00-0CN0 IM 155-6 DP 高性能PROFIBUS接口模塊，含PROFIBUS快連接頭 (6ES7972-0BB70-0XA0)

1585D-D4TBJM-3 Micro D-Code, QD Style Ethernet Media

1747-OS401 SLC 5/04 Firmware Upgrade Kit

1794-AENTRXT Flex XT EtherNet/IP Adapter

194E-AA16E-PE-P11 194E Load switch

2080-IF4 Micro800 4 Point Analog Input Plug-In

2090-CSWM1DF-14AA11 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNNCC0 PowerFlex 70 AC Drive 20A

GC646MOP001 Proficy GlobalCare Complete for Logic Developer PC with View 8000 Tag Development Only

HE693ISOBLK DIN rail mounted cold junction compensation block for thermocouple inp ut modules.

IC609SJR100RR Series One Junior 115Vac In, 115/230Vac Out

IC647HSTSC10KM Server to Server Collector for Historian - Standard Server 10000 Points (M4 Key)

IC660BBA024RR Current Source Analog Block, 24/48Vdc Power

IC694MDL734CA Conbal Coated Output module 125VDC, 1amp, 6 point, isolated per point.

IC756WDH000 Dataviews Consulting per hour

MicroLogix 1500/1769 System 1769-PB4 24VDC INPUT P0WER SUPPLY: 4A @ 5VDC 2A @ 24VDC

PLC-5/1771 System 1771-DCM DIRECT COMMUNICATION MODULE

Distributed I/O 1797-IE8NF EX ANALOG INPUT MODULE, 16 BIT, 8 PT. NOISE FILTER

Operator Interface 2711P-K4M3D PV PLUS 400 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9323-PA1ER SUPT REINSTATEMENT CONTRACT FOR 9323PA1E

Support 9358-HSTS2300S SUPT RENEWAL CONTRACT FOR 9358HSTS2300

Support F1772-LWPSERD FIRMWARE UPGRADE FOR 1772-LWP PROCESSOR MODULE

RSI Software Products 9324-RLD300NXITE RSLOGIX 5000 STD., RSNETWORX BUNDLE, ITA

RSI Software Products 9304-WVR128D WINTELLIGENT VIEW 128 ADDITIONAL RUNTIME

RSI Software Products 9358-PLTM2600U5 UPGRADE: IN-SUPT: PLANTMETRICS 100 TO 200 WORKCELL

Motion Control 1756-M03SE 1756 3 AXIS SERCOS INTERFACE SERVO MODULE

A06B-0128-B575#7008 A6/3000 Servo Motor, 64K Serial Encoder

IC200UAL006-24 Qty of 24, 23 point PLC< (13) 24VDC In, (9) Relay Out, (1) 24VDC Out, (2) Analog In & (1) Analog Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for dtat retention. Battery not included.

IC752BDT100 DataPanel 240E, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock. Includes PC/104 capability.

MTR-1350-N-D-E-SRR Stepping Motor Nema34 Splashproof

ZA06B-0086-B203#0100 B22/2000HVis High Voltage Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD365A0ANNNNC0 PowerFlex 700 AC Drive 20B

20G11TC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-A2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module

140XTS00500 Quantum 7點(diǎn)端字條, IP20

FRN 0. 4E1S-4C 1. 1KVA 1.5A 0.4KW 3相AC380V/50Hz/60Hz

61F-GP-N 自動(dòng)給水或排水控制?電源:220VAC 需配插座 PF113A-E

1492-SPM3C250-N MCB Supplementary Protector 25 A

軟啟動(dòng)器 3RW40462BB05

數(shù)字量輸出信號(hào)板 6ES7 222-1AD30-0XB0 SB 1222 DQ 4 x 5 V DC，200 kHz

150-SC1NBR SMC-50 SOLID STATE MOTOR CONTROLLER 210A

1734-TBCJC POINT I/O Terminal Base

1783-RMCF Stratix 8300 CompactFlash Spare Card

193-ESM-VIG-100A-E3T E300/E200 100 Amp Sensing Module

20-750-I2B-C540D485 PowerFlex 750 Inverter Assembly

2090-CPWM7DF-16AA04 MP-Series 4m Servo Power Cable

2099-BM07-S Kinetix 7000 30kW Servo Drive

GA647IFCLNTSRO050 GCA iFIX iClientTS Read Only 100 PK Runtime Version

GP-0602NT-SDP8SB GagePort Digital NT 2-port b (for Solartron Digital Probes) - Sale s BOM.

IC5005TBX0110 PanelPC 15 inch Perbance Unit with Windows XP and Stainless Steel Bezel

IC647HSTAE50KM Alarm and Events Option for Historian - Standard Server 50000 Points (M4 Key)

IC647SSC005 Scheduler Shop Floor 5 more users

IC693MDL741CA Conbal Coated Output module 12/24 VDC 0.5 amp 16 points NEG logic.

IC756HDV010K-98 DV Draw Development on HP/UX Op Sys, Korean, Version 9.8

Pico Controllers 1760-MM1 MEMORY MODULE FOR 12 I/O PICO CONTROLLER

PLC-5/1771 System 1771-OA 120V AC OUTPUT MODULE, 8 OUTPUTS

Distributed I/O 1791D-N4CV2X 24 VDC CB I/O EXPANSION, ANALOG COMBO, 4 IN/2 OUT

Communications 1785-KA3 PLC-2 DATA HWY PLUS COMMUNICATION ADAPTER MODULE

Operator Interface 2706-PCNETP CONTROLNET COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWMR075AS SUPT RENEWAL CONTRACT FOR 9701VWMR075AENE

Support 9515-RSNHS100R SUPT REINSTATEMENT CONTRACT FOR 9515RSNHS100ENE

EtherNet/IP Products 2711P-K6M20A PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, AC PS

RSI Software Products 9301-2SE340FRU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9356-PRO2300U3R UPGRADE: OUT-SUPT: RSSQL STD.1500 TO PROF.1500 TAG

Motion Control 1326AB-B730E-S2L MOTOR,SERVO,460V,39.0NM,3350RPM,SINGL,IP67

4162-L-1 4162 Continuous Lens Kit. For (1) 4162

HMI-KPN-201 QUICKPANEL KEYPAD FOR 5" & 6"

IC693CPU352 CPU 352 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks, Hardware FLOATING POINT MATH), two built-in Serial Ports .22msec/K

SM1000XTC QUICKMARQUEE CABLE IBM XT PROGRAMMING

TRM-21006689 Servo motor power connector for Target series TGT-3x6l-1-0 modules

20BD011A3AYNANN0 PowerFlex 700 AC Drive 20B

20G11BC1K5JN0NNNNN PowerFlex 755 AC Packaged Drive

22B-V5P0N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

140XBP00200C Quantum 背板, 2槽,CC

284R-120P1K2-M1 120 Ohm Dynamic Brake Resistor

H5CX-A NEW AC100-240V,黑色，背光LCD，時(shí)間范圍0.001s-9999h可調(diào)，一開(kāi)/一閉

1492-SPM1D020 MCB Supplementary Protector 2 A

通用型變頻器 6SE6 440-2UC31-1DA1 "11 KW,275 x 520 x 245"

電機(jī)啟動(dòng)器 3VU13403MC00

150-C30NCR SMC-3 30A Smart Motor Controller

1609-D600N Bul 1609 AC to AC UPS 390W Deluxe PS

1770-XYC PLC-5 Battery

193-EC1HG E3 60-302 A Overload Relay

195-GB11 Auxiliary Contact

2090-CPBM7E7-14AF05 MP-Series 5 m Length Pwr and Brake Cable

2093-PRS3 Kinetix 2000 3 Axis Slim Power Rail

CP9B-0WPB-0070-AZ Power cable for B2/4000is or B4/4000is motors. 7 meters

GFK-0121 Genius Hand-Held Monitor User's Guide

IC200UEX211 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power S upply (includes IC200CBL501)

IC647AMK044 PA Media Kit v4.4

IC647PCMS50 Proficy Change Management Electronic Signature Option - 50 Concurrent Users

IC693CHS391RR Base, CPU, 10 Slots, Use With CPU331

IC754CKL06CTD Starter Kit/ 6 inch TFT Ctrl Loaded/ 24VDC

KIT-GFS-344-CN ME LD-PLC Workshop Student Kit - CN

SLC/1746 System D1746-6.6.1 SLC 500 THERMOCOUPLE INPUT MODULE USER MANUAL

Distributed I/O 1732P-OB8EM12 PROFIBUS 24VDC 8 0.5A OUTPUT W/M12

Application-specific products 1404-M805B-RIO MASTER MODULE-PQ RIO COM-24V P/S

Operator Interface 2711-T10C15L1 PV1000 COLOR TOUCH, CNET & RS232 PRINT

Support 9301-2SE3400PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400PT

Support 9381-PA1KENS SUPT RENEWAL CONTRACT FOR 9381PA1KEN

DeviceNet Products 1790D-0B16 DNET LDX I/O, 24VDC, 16 SOURCE OUT BASE, D-SHELL

RSI Software Products 9301-2SE3303DEE RSVIEW32 RUNTIME 1500 WITH RSLINX (GERMAN)

RSI Software Products 9358-PBA30ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 30 UNITS

Motion Control MPL-B540K-MK22AA MOTOR,SERVO,19.4NM,4000RPM,MULTI,460V,16.5KG

Motion Control 9101-1698 CONNECTOR KIT, MOTOR BRAKE, N, STRAIGHT

GQPK-DEM-C03 QUICKPANEL JR DEMO 6" TFT GE LABEL

IC646MRE159 Logic PC & View (HRT) 1500 Tag Runtime System

MTR-3T43-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

SP-ETH-2 DUAL PORT ETHNT LEAD-FREE **

20BC072A0NYNANC0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11RC011JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A1P4N103 PowerFlex 4- 0.2 kW (0.25 HP) AC Drive

140CPU65260C Quantum Unity Quantum 65260 CPU，帶涂敷涂層