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產(chǎn)品簡介
PCI-85416NHM30030
PCI-85416NHM30030
產(chǎn)品價(jià)格:¥320
上架日期:2019-11-21 09:36:22
產(chǎn)地:PCI-85416NHM30030
發(fā)貨地:采集卡 工控機(jī)板卡
供應(yīng)數(shù)量:不限
最少起訂:1個(gè)
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    PCI-85416NHM30030現(xiàn)貨 in stock! 歡迎來電咨詢~!!

    PCI-85416NHM30030,

    PCI-85416NHM30030

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    PCI-85416NHM30030


      1 引言

      紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲,可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展,對系統(tǒng)的可靠性要求愈來愈高,因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用,成為自動(dòng)化系統(tǒng)中的基本電控裝置,故VC443A牽伸加捻機(jī)選用PLC可編程控制器,實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

      2 PLC選型設(shè)計(jì)

      系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元,它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn),24個(gè)輸出點(diǎn),內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕,接近開關(guān),接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī),電磁閥,指示燈等,完成整個(gè)生產(chǎn)的工藝動(dòng)作程序,鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等,體積小攜帶方便,可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條,可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

      3 VC443A牽伸加捻機(jī)工藝

      3.1 輸入信號(hào)

      VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào),全部為直流輸入,共有40點(diǎn)。

      3.2 輸出信號(hào)

      控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器,共有24點(diǎn),全部為繼電器接點(diǎn)輸出信號(hào)。

      3.3 開車主要控制過程

      (1) 按“油泵開”按鈕SB7,使接觸器KM5吸合, 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

      (2) 按“低速開”按鈕SB9。

      ●輔助接觸器KA1吸合,錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

      ●程序器控制下,使計(jì)數(shù)器復(fù)零,進(jìn)入準(zhǔn)備工作狀態(tài),內(nèi)部定時(shí)器T01 T02接通,使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置,待TO0延時(shí)到斷開快速閥YV3,鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對應(yīng)的LED發(fā)光,延時(shí)到熄滅,66、67對應(yīng)LED交替發(fā)光)

      ●定時(shí)器TO1延時(shí)到,使接觸器KM3吸合,牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn),低速指示燈亮,進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

      (3) 按“高速開”按鈕SB11。

      ●輔助接觸器KA2吸合,使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

      ●程序器控制使電磁閥YV4斷電,側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

      ●定時(shí)器T02接通,延時(shí)到后接觸器KM4得電,牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn),高速指示燈亮,繼電器KA3吸合,移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

      ●定時(shí)器T03延時(shí)到后,鋼領(lǐng)板強(qiáng)迫上升,靠模上撞塊使底部打結(jié)開關(guān)SA2接通,定時(shí)器T04得電,使上升閥失電,實(shí)現(xiàn)底部打結(jié),T04延時(shí)到上升閥YV1/1再次得電,強(qiáng)迫鋼領(lǐng)板快速上升,進(jìn)入正常牽捻區(qū),待T05延時(shí)到后切斷快速閥YV3,鋼領(lǐng)板在程序器控制下,以正常速度運(yùn)動(dòng),同時(shí)接通繼電器KA4,靠模升電機(jī)M3運(yùn)轉(zhuǎn),帶動(dòng)靠模緩慢上升,計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時(shí)發(fā)光,74對應(yīng)的LED發(fā)光,有計(jì)長信號(hào)時(shí)發(fā)光指示)。

      至此開車過程結(jié)束,機(jī)器進(jìn)入正常紡絲。
     

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