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SJY22-BPCI
SJY22-BPCI
產(chǎn)品價(jià)格:¥320
上架日期:2019-11-21 10:17:20
產(chǎn)地:SJY22-BPCI
發(fā)貨地:采集卡 工控機(jī)板卡
供應(yīng)數(shù)量:不限
最少起訂:1個(gè)
瀏覽量:173
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    SJY22-BPCI現(xiàn)貨 in stock! 歡迎來(lái)電咨詢(xún)~!!

    SJY22-BPCI,

    SJY22-BPCI

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    增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

    RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門(mén)(控制部、軟件部和機(jī)械工程部)齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
    摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后,由通過(guò)精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo),掃描振鏡旋轉(zhuǎn),引導(dǎo)激光束覆蓋在加工托盤(pán)的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光,不斷調(diào)整焦距,確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工,需借助專(zhuān)業(yè)的光學(xué)和控制工程技術(shù);而這些技術(shù)經(jīng)過(guò)雷尼紹多年來(lái)在REVO(用于坐標(biāo)測(cè)量機(jī))等產(chǎn)品上不斷研發(fā)改進(jìn),已經(jīng)非常成熟。
    雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密,另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道,確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新,因此RenAM 500Q的加工效率大幅提升,解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問(wèn)題。
    光學(xué)系統(tǒng)從構(gòu)思到成品,離不開(kāi)組合制造技術(shù)的使用;具體方法是將損耗性加工托盤(pán)作為成品部件的組成部分,這樣不僅可以減少耗材量,還可以減少?gòu)耐斜P(pán)上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn),對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
    釋放生產(chǎn)力

    新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下,可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問(wèn)題,包括:材料庫(kù)存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件,必須消化這些不利因素,但就市場(chǎng)吸引力而言,中型設(shè)備更具優(yōu)勢(shì)。目前,中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
    RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開(kāi)發(fā)而成,兩者均可用于批量生產(chǎn),但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器,但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外,四個(gè)激光器在增材制造過(guò)程中對(duì)粉塵的處理能力也非常重要。如果通過(guò)提高氣體流通量和氣流速度來(lái)解決這一問(wèn)題,會(huì)增加濾芯(用于收集粉塵)等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此,雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來(lái)保持加工溫度的穩(wěn)定性,同時(shí)利用預(yù)過(guò)濾旋風(fēng)分離器來(lái)分離小顆粒與大顆粒粉末,從而延長(zhǎng)濾芯壽命并提高粉末的循環(huán)利用率。
    其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性,顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器,因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn),這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
    結(jié)構(gòu)緊湊,潛力巨大

    要高效使用四個(gè)激光器,需進(jìn)行更多的前期規(guī)劃和工藝過(guò)程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來(lái),激光器便可并行作業(yè)。初步研究顯示,同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心,因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明,盡管加工出的零件表面光潔度存在一些細(xì)微差異,但總體而言,激光器并行作業(yè)是一種最容易管理的加工情形,也是推薦給大多數(shù)用戶(hù)使用的入門(mén)方法。
    除此之外,在多激光加工過(guò)程中,選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然,可以使用四個(gè)激光器加工同一個(gè)零件,并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床,用戶(hù)因而可以選擇最優(yōu)化的加工策略。
     

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