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我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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軟啟動器 3RW44432BC35

ET 200SP 6ES7132-6MD00-0BB1 RO 4x120VDC-230VAC/5A 繼電器輸出，常開觸點，標(biāo)準(zhǔn)型， 帶手動置位，基座單元類型 B0、B1

1585D-F4UB-2 1585D Ethernet Media Cordset

1756-A17K ControlLogix 17 Slots Chassis

1794-IF8IH FLEX I/O 8 Analog Input

194E-CA00-P11 194E Load switch

2080-LC50-24QWB Micro850 24 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA14 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNAEC0 PowerFlex 70 AC Drive 20A

GC646MRA159 Proficy GlobalCare Complete for View Runtime 1,500 I/O

HE693SNP232 SNP to RS-232 Adapter only

IC610MDL124RR I/O Simulator Module (8 points)

IC647HSTSS10KM Historian Standard Server 10000 Points (M4 Key)

IC660BBD025RR 5/12/24Vdc Sink I/O Block, 32 Circuit, Ph B

IC695ACC002 Replacement plastic cases for RX3i CPU and AC PS, quantity 4. Does not include front cover.

IC756WDN010E-28 DataViews Development System for Visual Basic, Java, C++, & Native C 1 User, English v2.8

CompactLogix System 1769-IA16 16 POINT 120 VAC INPUT MODULE

PLC-5/1771 System 1771-PSC POWER SUPPLY CHASSIS, 4 SLOTS

Distributed I/O 1798-BP8 FLEXARMOR 8 SLOT BASE PLATE

Operator Interface 2711P-K6C3D PV PLUS 600 COLOR, KEYPAD, DH485, DC PS

Support 9323-S5250R SUPT REINSTATEMENT CONTRACT FOR 9323S5250

Support 9358-PBA30S SUPT RENEWAL CONTRACT FOR 9358PBA30ENE

Support F1775-L2SERA FIRMWARE UPGRADE FOR 1775-L2 PLC3 PROCESSOR MODULE

RSI Software Products 9324-RLDFBDENE RSLOGIX 5000, FBD EDITOR ENG

RSI Software Products 9305-RSVADSFRE RSVIEW32 ACTIVE DISPLAY SERVER (FRENCH)

RSI Software Products 9322-ECCEENE ENTERPRISE CONTROL - CONTROLS EDITION

Motion Control 2094-PRF MODULE, 230V OR 460V, POWER RAIL SLOT FILLER

A06B-6089-H500 Ext. Regen Resistor, 16 Ohm 200 W, Alpha SVU1-80 Amplifier

IC200UEX013 14 point Exp.(8) 12VDC In, (6) Relay Out, 12VDC Power Supply (includes IC200CBL501)

IC752CCK049 ControlStation CE II 6" Controller with Dev Kit

MTR-35005685RR Stepping Motor Nema34 (CTM Only)

ZA06B-0143-B175#7076 A12/3000 servo motor with IP67 sealing and brake and 64k serial encoder

20BD730N0ANNNNC0 PowerFlex 700 AC Drive 730 A 600 Hp 20B

20G14NC170AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-E3P0 PowerFlex 520 1.5kW (2Hp) Power Module

OFSCSPBST Quantum OFS SMALL 10LIC SUBSCR RENEWAL

FVR 1. 5E11S-4JE 2. 8KVA 3.7A 1.5KW 3相AC380V/50Hz/60Hz

1492-J3-Y 2.5 square mm Standard Terminal Block

1492-SPM3D080-N MCB Supplementary Protector 8 A

軟啟動器 3RW40382BB14

" TP700 精智 7 英寸，觸摸

150-SM4 SMC-50 Digital I/O Module

1738-FPD ArmorPoint I/O Field Distributor Module

1784-CP PLC-3 Communication Cable

193-KB20 1.4-2.0 A IEC Bibllic Overload Relay

20-750-PBAY-RBRK-2 POWERFLEX 750 KIT,REAR BUSBAR,CU,2 HOLE

2090-CPWM7DF-16AF90 MP-Series 90 m Length Power Cable

20AB054A0AYNANC0 PowerFlex 70 AC Drive 54 A at 20 Hp 20A

GA647IFPLRN00900 GCA iFIX Plus SCADA 900 I/O Run

GP647IFCLNTSRO050 GCP iFIX iClientTS Read Only 100 PK Runtime Version

IC600BF827RR High Speed Counter Module

IC647HSTCC750KM Calculation Collector for Historian - Standard Server 750,000 Points (M4 Key)