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3D打印技術(shù)在汽車業(yè)中的應(yīng)用現(xiàn)狀
雖然關(guān)于3D打印汽車的新聞屢有報(bào)道，但是細(xì)心的讀者不難發(fā)現(xiàn)，3D打印汽車這個(gè)概念的宣傳力度大于實(shí)際應(yīng)用，以上述七大概念車為例，3D打印組件僅占整車中很小的一部分，而且還是非承力件。因此有分析人士認(rèn)為，3D打印汽車更多的是在宣傳一種技術(shù)發(fā)展理念，通過這一理念來拉動(dòng)消費(fèi)，并不是真的要采用3D打印來生產(chǎn)汽車。
然而，3D打印作為一項(xiàng)新興技術(shù)有其獨(dú)特的優(yōu)越性，依然在汽車業(yè)中有著許多成功的應(yīng)用案例。下面從汽車設(shè)計(jì)、制造和消費(fèi)的不同階段來分析3D打印技術(shù)在汽車業(yè)中的應(yīng)用。
在汽車設(shè)計(jì)階段，3D打印可快速制作概念模型和功能原型，在產(chǎn)品研發(fā)初期大大縮短汽車零部件的驗(yàn)證時(shí)間，從而縮短汽車的研發(fā)周期，并盡可能地降低由于設(shè)計(jì)方面的原因而造成的成本浪費(fèi)。例如，蘭博基尼采用3D打印技術(shù)研制引擎管路，實(shí)現(xiàn)了用較短的時(shí)間完成復(fù)雜結(jié)構(gòu)的制作。
在汽車制造階段，汽車的外飾包括車燈、保險(xiǎn)杠、徽標(biāo)、擋泥板等，汽車的內(nèi)飾包括聲學(xué)系統(tǒng)、方向盤、儀表板、操作桿等，以及底盤、車身等都成功應(yīng)用了3D打印技術(shù)。據(jù)報(bào)道，3D打印技術(shù)的應(yīng)用在縮短生產(chǎn)周期、降低生產(chǎn)成本方面發(fā)揮了重要作用。
汽車消費(fèi)階段，也就是說汽車進(jìn)入消費(fèi)者手中，廠商需要對其車輛進(jìn)行維保、修復(fù)，在這一領(lǐng)域，3D打印技術(shù)可謂大展身手。比如，保時(shí)捷采用3D打印技術(shù)為經(jīng)典汽車生產(chǎn)零備件，奔馳公司采用3D打印的零部件修復(fù)20世紀(jì)50年代的跑車，寶馬公司采用3D打印零件修復(fù)老舊座駕。此外，在汽車零部件的供應(yīng)鏈中，應(yīng)用3D打印技術(shù)已是目前各大公司的追求目標(biāo)。
3. 3D打印是噱頭還是工業(yè)革命？
在3D打印技術(shù)發(fā)展的如火如荼的時(shí)候，也有業(yè)內(nèi)人士指出，3D打印技術(shù)在批量生產(chǎn)方面還無法與傳統(tǒng)工業(yè)相比，標(biāo)準(zhǔn)化作業(yè)還無法大規(guī)模實(shí)現(xiàn)，打印材料遠(yuǎn)未達(dá)到廣泛使用的要求，高性能零部件的打印技術(shù)還沒有形成，復(fù)合型人才的缺乏等，都限制了3D打印技術(shù)的推廣應(yīng)用，更不要說3D打印整車了，3D打印汽車也只是一個(gè)博人眼球的噱頭而已。
另一方面的聲音就很樂觀了。早在2014年就有學(xué)者撰文《3D打印技術(shù)顛覆汽車制造業(yè)》，提出了3D打印技術(shù)將引領(lǐng)汽車制造業(yè)的觀點(diǎn)。2016年，《美國汽車新聞》評選出全球十二大汽車行業(yè)的顛覆者，3D打印位居榜首。由此可見3D打印技術(shù)的先進(jìn)性。
3D打印是“噱頭”還是“工業(yè)革命”？我們應(yīng)該客觀評價(jià)3D打印技術(shù)的發(fā)展與應(yīng)用，既不要抵觸，也不要神話。作為一種新興的科學(xué)技術(shù)，3D打印有著傳統(tǒng)工藝無法比擬的優(yōu)勢，但不可否認(rèn)也存在無法克服的缺陷，我們應(yīng)該做的是盡可能的發(fā)揮其長處，在生產(chǎn)中取得更高的效益。
 

HE800CBL019 I/O Extension Cable, 19-pin, 0.5m. For use in conjunction with TRM519

IC646MSP001 Logic Developer State Professional

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IC647OPMM OPM:Opto 22 Mistic

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IC756WRE099E-22 DataViews Runtime for Windows 50-99, Per User, English, Version 2.2

SoftLogix System 1789-SLOTL SOFTLOGIX STARTER KIT DOCUMENTATION SET

PLC-5/1771 System 1771-NOV HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

Communications 9351-WKTS INTERCHANGE FOR WINDOWS

Operator Interface D6190-6.5.33 CONTROLVIEW DYNAMIC DATA EXCHANGE SERVER USER MNL.

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RSI Software Products 9324-RL0100ITE RSLOGIX 500 STARTER ITALIAN CD

RSI Software Products 9301-2SE3500U3 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 300TO 100K

RSI Software Products 9356-STD2300U2 UPGRADE: IN-SUPT: RSSQL STAND.300 TAG TO 1500 TAG

Motion Control Y-1002-1-H04AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,115V,BRK,0.91KG

5003S-24 Obsolete - Message Center. 1 Line, 9MM, Green VFD. SLAVE Unit. 24 VDC. NEMA 4

IC200CHS102 I/O INTERPOSING DISCONNECT STYLE, 16 PT EXPANSION

IC694MDL740 OUTPUT MODULE 12/24 VDC 0.5AMPS 16 POINTS POSITIVE LOGIC

MSI-WEB-10-43 Web or Excel Reping Clients 10 Pack-43

VSPCSE-ADMUP VisualSPC SE Admin Upgrade License from Standard (requires customer ha ve current SAFE).

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22D-D4P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

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LY4NJ 24VDC，110VAC，220VAC，4開4閉，觸點(diǎn)10A LED燈

1492-SPM2C250 MCB Supplementary Protector 25 A

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150-F251FBD Encl. SMC Flex Smart Motor Controller

1732DS-IB8XOBV4 Guard I/O 16 Point Digital Comb Module

1771-P4S 1771 Power Supply

193-EECD E1 Plus 1-5 A IEC Overload Relay

199-LG1 Terminal Lugs

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2094-XNSHT-1 Kinetix 6000 Shunt Module Connector Set

EDS-308-MM-SC-T C1 D2 6-port 10/100, 2 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1291 Field Control Distributed I/O and Control System PROFIBUS Bus Interface Unit User's Manual

IC220ACC103 MOTOR STARTER POWER CONNECTOR

IC647BWI010 Batch Opt: WorkInstruction Small Server Pak (10 Units)

IC647PRTKIT005C Proficy Portal Enterprise Edition Starter Kit 5 User (M1 Key)

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports. Note: The CPU37x CPUs may not work with Horner Electric modules

IC756ADV001E-98 DV Development - AIX Op Sys Addt'l User, English, Version 9.8

MSI-EFF-UNL Unltd Site Clients - Efficiency Mgmt

SLC/1746 System 1746-RT29 REPLACEMENT TERMINAL BLOCK - RIO COMMUNICATION

Distributed I/O 1738-IV4M12 24VDC 4 SOURCING INPUT WITH M12 CONNECTORS

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Operator Interface 2711-NM232 32MB FLASH ATA MEMORY CARD

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RSI Software Products 9301-2SE3353JPE RSVIEW32 RUNTIME 5K WITH RSLINX (JAPANESE)

RSI Software Products 9326-AD25WDENE WIRING DIAGRAM GENERATOR ADD-ON 25 USER

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Silver Series 1770-HT8 HART 8 CHANNEL NON-ISOLATED TERMINAL BLOCK

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IC660BBR101 Block Relay Output Normally Open 16 Circuits

QPI3D200S2P QUICKPANEL COLOR 10.5" STN

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22B-A2P3N104 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

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284D-FVD4P0B-10-CR-DB-SB DeviceNet Variable Frequency Drive

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1492-SJ8-10 IEC Term Blck 10 pole Side Jumper

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6ES78331FC020YA5

1497B-A13-M12-0-N Control Power Transber

1606-XLS240F-D XLS 5 Amp Power Supply

1769-CRR3 CMPLX 1 m Right to Right Bus Exp Cable

188-K4D500 Miniature Circuit Breaker 50 A

194R-FC03 194R Cable Op Disc Switch Mechanism

2090-CPBM7DF-12AA09 MP-Series 9m Power and Brake Cable

2090-XXNPMP-16S05 MP-Series 5 m Length Power Cable

CBL-1C-ET-10 Encoder cable for MTR-1216 or MTR-1221 or MTR-1231 series stepping motors. 10 feet

GF-0196S-10 Connecting FlashCable to Brown & Sharpe Digit Dial plus, 10 ft.

IC200TBX120 Tool box, Micro 20 and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS1000 Smart Process Monitoring Process+ server 1000 loops

IC647NRX000 CIMPLICITY HMI System Sentry

IC693ACC320 Spare Parts Kit (Power Supply)

IC752BDT003RR Datapanel 240T with Advanced software, 240x128 LCD with CCFT backlight . 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, r eal time clock. With Real Time Trends & Host Communications.

IC800VMCI010 VersaMotion amplifier flying lead IO interface cable- 1 meter

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Industrial Computers 6189V-25HDD 2.5" HARD DISK DRIVE STANDARD

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Operator Interface 2711-B6C1L1 PV600 COLOR KEY&TOUCH, RIO & RS232 PRINT

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DeviceNet Products 1734D-IB8XOB8E 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SCREW

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Motion Control MPL-B320P-SK24AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V,BRK

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GFK-0600 Series 90-70 Programmable Controller Data Sheets Manual

IC641VPS999 VersaPro Standard Edition Unlimited Seat Site License - Windows Programming Software for Series 90-30 and VersaMax PLCs

MSCPU-212806NT Marathon Std CPU - 333 MHz AMD CPU, 128M, 6G, WinNT, no expansion slots

PSPC-DC5/EL Prof Shop Floor SPC DC 5 User w/ eSig

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2198-KITCON-CAPMOD2240 Kinetix 5700 Connector Kit Cap Module

2711P-RBB12 PanelView Plus Accessory

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CQM1-ID211 輸入 8點(diǎn). 12 – 24V DC

1492-N23 TERM BLCK A-B Rail End Anchor

通訊處理器CP 6GK7 343-1GX21-0XE0 "CP343-1 IT ， 工 業(yè) 以 太 網(wǎng) 通 訊 處 理 器10/100Mbit/s,RJ45 接口，15 針 D 型接口，IT 功能"

行程開關(guān) 3SE53222SF22

TIA 博途 WinCC 選件 6AV2107-0KR00-0BB0 SIMATIC WinCC WebDiagnostics Server for Runtime Professional

1585J-M8HBJM-3 RJ45 Ethernet Media

1760-IA12XOW6I Pico AC Expansion Input/Output Module

188-K2B250 Miniature Circuit Breaker 25 A

194E-Y80M-1753-6G 80 A 194E Load switch

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2090-UXPC-D0915 MP-Series 15 m Length Interface Cable

BC647MOP001 Logic Developer PC with View for 8000 I/0 Development only with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00075 GCC iFIX Profsnl SCADA 75 I/O Srv

IC200CHS015 I/O interposing spring style

IC646MRA700 View Runtime 700 I/O

IC647IFSTDVUNLMTC iFIX Standard HMI Unlimited Development (M1Component Part)

IC670CBL003 Cable for Connector Style I/O Base (IC670CHS003), 2 Meter, 18 AWG, Con nector on One End

IC697CPX935RR CPU, 96MHz, 12K discrete I/O, 1M byte fixed user memory

IC800SKCEZ100 Encoder cable to connect an S2K to any 30 Watt to 750 Watt S-series servo motor. 10 meters

ControlLogix/1756 System 1756-OF4 ANALOG OUTPUT - CURRENT/VOLTAGE 4 PTS (20 PIN)

Industrial Computers 6182H-10TRH4B VVCE 1000, TOUCH STD, MEM, ENET, AC

Process Control 1757-FIMUPG020 FIELDBUS LICENSE UPGRADE, 20 FIMS

Operator Interface 2711P-RGK4 PROTECTIVE ANTIGLARE OVERLAY, QTY 3

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ControlNet Products 1784-PCIC CONTROLNET PCI BUS MESSAGING CARD WITH

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Motion Control 2090-U5PM-D0903 CABLE, ULTRA5000 TO PANELVIEW 300 MICRO DF-1, 3M

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IC600KD512RR Color Operator Interface Terminal, 12" CRT

IC800SGM450M2KE25 4500W, 230V S-Series Servo Motor, 322 in-lb (36.4 Nm)

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1494R-N2 Lug Kit

軟啟動(dòng)器 3RW44476BC35

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1585D-M4UBDE-0M6 1585D Ethernet Media Patchcord

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194E-E100-1756 100 A 194E Load switch

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ADP-SCM-STF-S SC to ST single mode adapter

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IC756WET200K-99 Custom Datasource Toolkit, Korean, Version 9.9

CompactLogix System 1769-STRT2ES COMPACTLOGIX STARTER KIT SPANISH

PLC-5/1771 System D1771-6.5.3 ANALOG OUTPUT SYSTEM(1771-OF,SER.B & 1771-E4)MNL

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Operator Interface 2711P-K7C6B1 PV PLUS 700, KEYPAD, RIO/DH, AC PS, STD MEM

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156-B30CA1 30 A Contactor

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1786-TNCLP4 ControlNet Media Connector

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IC647UDCM UDC:Honeywell UDC Controllers

IC693UAL006RR 23pt DC In/Relay Out/DC Out/2 AI/1 AQ, AC Pwr. Sup.

IC756RDV001E-97 DV Development - Irix Op Sys Addt'l User, English, Version 9.7

MicroLogix 1200 System 1762-L24BWAR ML 1200 24/DC/RLY/AC 2 PORT

PLC-5/1771 System 1771-DE ABSOLUTE ENCODER MODULE

Distributed I/O 1794-IB16 24V DC SINK INPUT MODULE, 16 POINT

Communications 9355-WABGWITE RSLINX GATEWAY - ITALIAN

Operator Interface D6195-6.5.1 CONTROLVIEW FOR DOS SYS.USER MANUAL

Support 9358-BCMPN01S SUPT RENEWAL CONTRACT FOR 9358BCMPN01ENE

Support F1734-ADNSERA FIRMWARE UPGRADE FOR 1734-ADN DEVICENET ADAPTER

RSI Software Products 9324-RL01U7ENE RSLOGIX 500 STARTER TO PRO UPGRADE

RSI Software Products 9301-2SE3503ESE RSVIEW32 RUNTIME 100K WITH RSLINX (SPANISH)

RSI Software Products 9358-HSTS2100 RSBIZWARE HISTORIAN SERVER - 150 TAG LIMIT

Motion Control Y-2012-2-H04AA MOTOR,SERVO,1.35 NM,4500RPM,ENCDR,230V,BRK,3.09KG

5401 Greyline Micro MC. 2 Lines, (20) 5MM Chars. LCD. Quick Connect. NEMA 4

IC200DTX450 Operator Interface with up to 200 stored messages. 2 x 16 character LCD backlight display and 6 function keys

IC695CHS016 RX3i BASE 16 SLOTS

MSI-WEB-UNL-43 Unltd Site Clients - Web or Excel Rep-43

VSPCSE-OPC10 Secure Edition OPC Client Option includes VisualSPC Importer (licensin g is per client PC), Support for up to 10 Points/Tags.

20BD065A0AYNAND0 PowerFlex 700 AC Drive 65 A 50 Hp 20B

20G11LE825JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A011N113 PowerFlex 4M- 2.2 kW (3 HP) AC Drive

490NRP25300 Quantum 光纖中極器,MBPL

291E-FAP-G1 Direct Online Reversing Starte

P2CF-08 導(dǎo)軌安裝型，

1492-SPM2D070 MCB Supplementary Protector 7 A

軟啟動(dòng)器 3RW30382BB14

電機(jī)啟動(dòng)器 3VU16400CQ00

150-F317NBDB SMC Flex Smart Motor Controller

1732E-IB16M12DR ArmorBlock 16 Point Input

1771-RTP3 1771 Remote Terminal Panel