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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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Motion Control MPL-A420P-HJ22AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXNFBMP-S09 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,MP,9M

CBL-13-ED-10 Encoder Cable, MTR-1235, 13xx, 14xx, & 1N Series Stepping Motors to IMC-D or S2K, 10 Ft

IC600WD050 I/O Cable, 50 feet (15m)

IC800SKCPV050 Power Cable, S2K to 1-2.5kW S-Series Servo Motors, 5 Meters

OC647IFESGSRUNLMTC iFIX Optn: ESig & ERec Unl I/O Server (M1Component Part)

20AD065A3AYNANC0 PowerFlex 70 AC Drive 65 A at 50 Hp 20A

20DC730N0NNNBEASE PowerFlex 700S AC Drive 730 A 400 kW 20D

20P21AD052RA0NNN PowerFlex 52 A DC Drive

2711-NC22 PanelView 15 m to MicroLogix Cable

280-PWRM22G-M015 ArmorStart Three-Phase Power Media

F2-40BL FX鋰電池

1492-MC6X10V1-100 Connection Products

1494U-F100 1494U 100A Fuse Block

軟啟動(dòng)器 3RW44536BC36

SIMATIC STEP 7 V14 6ES7822-0AA00-0YL0 SIMATIC STEP 7 基本版 TIA Portal SUS

1585D-M4UBDF-30 1585D Ethernet Media Patchcord

1756-IF8 ControlLogix 8 Point A/I Module

1797-ACNR15 FlexEx ControlNet Adaptor

194E-E25-1753-6A 25 A 194E Load switch

2090-CFBM4DF-CDAF25 MP-Series 25m Feedback Cable

2090-KPBM4-12AA MP-Series Power and Brake Connector Kit

BC646EXH365 Solution Provider additional HMI License

GC646TRT300 Proficy GlobalCare Complete for Server 300 I/O Runtime System

HMI-BEZ-406 Stainless Steel Bezel: 7.4 inch (QPGCXXX0000)/ NEMA 4X

IC641CTL990 Control Professional Developer Package

IC647IFCLNTCDVC iFIX iClient Development (M1Component Part)

IC660EBA023 Electronic Assembly for IC660BBA023

IC695LRE001 RX3i Local Expansion Module Occupies no system slots on base

IC756WRE024K-23 DataViews Runtime for Windows 1-24, Per User, Korean, Version 2.3

FlexLogix System 1794-FLA FLEX LOGIX FLEXBUS2 LOCAL I/0 ADAPTER

PLC-5/1771 System D1771-6.5.88 PLASTICS MOLDING MODULE REFERENCE MANUAL

Process Control 1757-PLXS50 PROCESSLOGIX 50 POINT SERVER LICENSE

Operator Interface 2711P-T7C4D2 PV PLUS 700, TOUCH, ENET, DC PS, EXT MEM

Support 9307-RSE8R SUPT REINSTATEMENT CONTRACT FOR 9307RSE8

Support GML-DCS SUPT RENEWAL CONTRACT FOR GMLDC

Support F1785-L20ESERD FIRMWARE UPGRADE FOR 1785-L20E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300DEU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSB250ADEE RSVIEW SE STATION 250 DISPLAY (GERMAN)

RSI Software Products 9399-INTOSFUG INTERCHANGE FOR DIGITAL UNIX USER GUIDE

Motion Control 2098-IPD-020-DN DRIVE, 10A/30A, ULTRA5000, DEVICENET

BC646MBSS99 ME Standard Dev. Suite Site License

IC300DNT450 DeviceNet Master SmartStack Module

IC752MSC002 Mounting Clip (1) for Models 150/160/240E

MTR-3S65-G-R-0-E-S MTR series servo motor with resolver and shaft seal

ZA06B-6114-K214#E A50HVis motor fan power right angle connector

20BR156A0ANNANC0 PowerFlex 700 AC Drive 20B

20G1ABC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B8P0N104 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T15C22A9P PanelView Plus 7 Graphic Terminal

6SE6440-2UC11-2AA1 0.12KW

1492-JG4Q TERMINAL BLOCK

1492-WKD6 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44231BC44

性能信號(hào)模塊 6ES7 531-7NF00-0AB0 AI 8：模擬量輸入模塊，高性能，通道隔離，AI 8xU/I HF，35mm 模塊，不含前連接器

156-B75CB1 75 A Contactor

1746-NO4I SLC 4 Point Analog Output Module

1788-CN2FFR 1788 Red CNet to FF Linking Device

193S-EEPB E1 Plus 1-5 A IEC Overload Relay

20-PP00052 RES 2X16K FR9

2090-CSBM1DF-14AF13 Kinetix Cable Single DSL 2090-Series

20AC022C3AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL025 Proficy GlobalAssist Complete for Proficy Workflow - 25 User License

GPA-602-F7 LVDT Expansion Unit (Full Bridge for Marposs), includes G-0602 connect ing cable.

IC600CP620RR 19 inch Series Six Plus CPU 115-230Vac Power Supply (11 Slots)

IC647HSTCSEO250KM eSignature Option for Historian - Enterprise Corporate Server 250000 Points (M4 Key)

IC647WFLARM001 PWFL -SCADA Alarm Response Management 1 User License

IC694ALG221CA Conbal Coated Input module, analog 4 point current.

IC756RDV010J-98 DV Draw Development on IRIX Op Sys, Japanese, Version 9.8

MicroLogix 1200 System 1762-IQ8 8 POINT 24 VDC SINK/SOURCE INPUT MODULE

PLC-5/1771 System 1771-M3 SERVO CONTROLLER MODULE,(1) INCLUDED W/ 1771-QC

Distributed I/O 1794-OB16 24V DC SOURCE OUTPUT MODULE, 16 POINT

Communications 9399-INTDCUUG INTERCHANGE DEVICE CONFIG. UTILITY USER'S GUIDE

Operator Interface D6195-6.5.6 CONTROLVIEW BUILDER SPC CONFIG. USER MANUAL

Support 9358-BERP03S SUPT RENEWAL CONTRACT FOR 9358BERP03ENE

Support F1771-ACNSERB FIRMWARE UPGRADE FOR 1771-ACN I/O MODULE

RSI Software Products 9324-RL0LDRENE RSLADDER VIEWER FOR SLC500

RSI Software Products 9301-2SE350ESU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-HSTS2350U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 5K TAG

Motion Control 0041-5072 TEFLON SHAFT SEAL KIT FOR USE ABOVE FOOD LINES

6216A-SI Mini Workstation. 6 (.43") Chars, Red LED Display. Sourcing Outputs. NEMA 4

IC200MDD845 MIXED OUTPUT RELAY 2.0A PER PT ISO 8PT / INPUT 24VDC POS LOG GRP 16PT

IC697ACC624 230VAC SLIM fan tray for the Series 90 70 or RX7i slim racks.

MTR-1221-E-D-E-0 MTR series NEMA 23 stepping motor with encoder. Winding connection type is determined by cable

Z44A730464-G18 Motor power right angle connector for B2/3000 or B6/2000 or A6/3000 or B8/3000is or B12/3000is servo motor

20BD077A3ANNADA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC030JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B2P5N103 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

990NAD23021 Quantum Modbus Plus Super Tap

294D-FD1P5P-G1 Variable Frequency Drive

PFP-50N 導(dǎo)軌 0.5米

1492-SPM3B005-N MCB Supplementary Protector 0.5 A

軟啟動(dòng)器 3RW40242BB14

電機(jī)啟動(dòng)器 3VU16402CJ00

150-F361NZD SMC Flex Smart Motor Controller

1734-485ASC POINT I/O RS-485/422 ASCII Interface

1771-WN 1771 Field Wiring Arm