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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶(hù)的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門(mén)易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠(chǎng)家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶(hù)的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門(mén)子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶(hù)所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶(hù)管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶(hù)設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿(mǎn)足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶(hù)在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線(xiàn)、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類(lèi)型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類(lèi)推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類(lèi)推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線(xiàn)路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車(chē)功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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20BB260A3AYNANC0 PowerFlex 700 AC Drive 20B

20DH650N3ENNBDANK PowerFlex 700S AC Drive 650 A 355 kW 20D

2198-H015-ERS Kinetix 5500 12.5 Amp Servo Drive

2711P-K6M5A8 PanelView Plus 6 6 Gray Key AC RS232

280-PWRM35E-M35 ArmorConnect 3-PH Power Media trnk cable

CP1W-EXT01 CJ1單元適配器

1492-MS8X12H1-10 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 322-1HF10-0AA0 "DO/8 繼電器，24VDC/230VAC,5A, 繼電器輸出，

行程開(kāi)關(guān) 3SE53220SB21

運(yùn)行版軟件 6AV2105-3DD04-0AE0 SIMATIC WinCC Runtime 專(zhuān)業(yè)版 512 PowerTags V14 Upgrade V11..V13 -> V14

1585J-M8CBJM-1M5 RJ45 Ethernet Media

1756-PC75 ControlLogix 48V DC Power Supply

188-K1D060 6 A Miniature Circuit Breaker

194E-Y16M-1756-6N 16 A 194E Load switch

2090-CFBM7E7-CDAF07 MP-Series 7m Feedback Cable

2090-UXNFBY-S01 Y-Series 1 m Length Feedback Cable

BC646TPR000 ProServer Unlimited Runtime Sys with Proficy GlobalCare

GC647IFGLBLCLN020M iFIX WebSpace 20 Additional Clients (GC Complete)

IC200CBL120 Cable I/O non-shielded 2 connectors 2.0M for connector-style carrier

IC646MPH101 Logic Developer PDA Single Liscense w/ Adapters

IC647IFPRSR00150M iFIX Profsnl SCADA 150 I/O Server (M4 Part)

IC660TBR101RR Relay Output, Normally Open, 16 Circuit, Term Asm. only

IC697CMM742RR Series 90-70 Ethernet Interface, Type 2

IC800MCUB12210XNRR Stepping MotorCube 100 oz-in, Pulse/Direction

ControlLogix/1756 System 1756-IV16 10-30 VDC SOURCING INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-10BEH6B VVCE 1000, KEY/TOUCH, EXT MEM, RIO/DH, AC

Process Control 9358-PBPC10ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 10 UNITS

Operator Interface 2711P-RAT15 PVP/VVCE1500 TOUCH TO PV1400E TOUCH ADAPTER

Support 9352-WSD100R SUPT REINSTATEMENT CONTRACT FOR 9352WSD100

Support 9351-HPUSR SUPT REINSTATEMENT CONTRACT FOR 9351HPUS

ControlNet Products 1786-FS20 200 MICRON CABLE ASSEMBLY 20 METERS (65.6 FT)

RSI Software Products 9301-2SE235ZHU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9355-WABGWENE RSLINX GATEWAY - ENGLISH

Motion Control MPL-A310P-MK24AA MOTOR,SERVO,1.58 NM,5000RPM,MULTI,230V,BRK,4.2KG

Motion Control 2090-DANFCT-S30 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 30M

BC647MPS001 Logic Developer PLC Standard Edition with Proficy GlobalCare Complete and a hardware key

IC5005TAW0000 15" Inbligence Industrial PC, Standard Series Win2000

IC800MCC23P050 Motor Cube Power Cable, 5 Meters

OC647IFAFLOVC iFIX Optn: SCADA Synchronization (M1Component Part)

20AD022A3AYNADC0 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC1K0N0ENNBNANE PowerFlex 700S AC Drive 20D

20G1ANE192AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D2P3N104 PowerFlex 527 0.75kW (1Hp) AC Drive

280-PWRM22A-M14 ArmorConnect 14 Meter M22 Patchcord

FX1S-14MR-D 直流主機(jī)8入/6出 繼電器輸出

1492-M5X12V1-50 Connection Products

1494H-DA3H6 Safety Switch, 100 ,600V FUSE,Type 1

軟啟動(dòng)器 3RW44452BC46

ET 200SP 6ES7138-6AA00-0BA0 TM Count 1x24V，高速計(jì)數(shù)模塊，基座單元類(lèi)型A0

1585D-M4TBDM-35 Micro D-Code, QD Style Ethernet Media

1756-EN2TK CLX HI-CAP ENET/IP MODULE - TP

1794-OB8EP Flex 8 Point Digital Output Module

194E-CA40EX-TN-PE 194E Load switch

2085-OA8 Micro800 8 Point Triac Output Module

2090-DANFCT-S03 TL-Series 3m Feedback Cable

20AC8P7A0AYNADC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

GC646PCM010 GlobalCare Complete for Change Management 10 user pack

HE693THM888 Same as THM884 with 60Hz filter

IC630MDL351RR 24Vdc Sink Output Module, 2 Amp (8 points)

IC647HSTSS500M Historian Standard Server 500 Points (M4 Key)

IC660BLA103 Cover w/Label for IC660BBA103

IC695ALG704 Analog Output Module, 4 channels,that is configurable for voltage and current, configured for Current: 0 to 20mA, 4 to 20mA; Voltage: +/- 10 VDC, 0 to 10VDC per channel non isolated. Up to 16 bit resolution. Requires high capacity terminal block IC

IC756WDV009J-23 DV Development Sys Visual Basic, Japanese, Version 2.3

CompactLogix System 1761-NETENIW ETHERNET INTERFACE W/WEB FOR MICROCONTROLLER

PLC-5/1771 System 9399-PLC5MAN PLC 5, 6200 SERIES MANUAL SET(FOR 5.2 REL + NEWER)

Distributed I/O D1794-6.5.11 FLEX I/O FREQUENCY INPUT MODULE USER MANUAL

Operator Interface 2711P-T6M20A PV PLUS 600 GRAYSCALE, TOUCH, ETHERNET, AC PS

Support 6401-SDSCS 6401-SDSC SOFTWARE SUPPORT RENEWAL

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RSI Software Products 9301-2SE2103ZHE RSVIEW32 WORKS 150 WITH RSLINX (CHINESE)

RSI Software Products 9701-VWMR075JPU2 RSV ME STATION RT 30 TO 75 UPGRADE (JAPANESE)

RSI Software Products 9399-2SE32UG RSVIEW32 USER GUIDE

Motion Control 2098-DSD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA3000

ABI3D200C2P/SER QUICKPANEL 10.5" TFT W/SE 24VDC

IC220PWR003 POWER TERMINAL, FUSED W/DIAG 24VDC (REQIRES 1 IC220TBK087)

IC752DPA260RR Datapanel 1060IR with infrared touch. 10.4" VGA (640x480) active matrix TFT color display. No bezel - mounts from inside panel. Supports all WinCfg functionality.

MTR-3S32-H-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-0286-B310 A100/2.5KHVis Motor w/ Fan Tp Shft & Brk

20BE032A0AYNANC0 PowerFlex 700 AC Drive 32 A at 30 Hp 20B

20G14NE289AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PTG1-FB PowerFlex 520 Fr B Power Terminal Guard

2711P-RR128 PV Plus Logic Module 256 MB Ram Module

FRN30G11S-4CX 46 KVA 60 A 30KW 3相AC380V/50Hz/60Hz

1492-J6-OR 6 square mm Feed-Through Terminal Block

1492-TAIFM16-F-3 Connection Products

軟啟動(dòng)器 3RW40736BB34

CPU 模塊 6ES7 512-1DK01-0AB0 CPU 1512SP-1 PN，200KB 程序，1 MB 數(shù)據(jù)；48 ns；集成 1x PN 接口 ( 可用 ET 200SP 總線(xiàn)適配器再拓展 2 個(gè) PN 接口 )

153H-C135FBD-50 135 A Encl. Smart Mtr Ctrlr CB

1738-OW4M12 ArmorPoint 4 Point Output Module

1785-L80E PLC-5 Ethernet Processor

193-NVEC5VIM E3 Plus Voltage Input Replacement Module

20-COMM-K PowerFlex 20 CANopen Communication Kit

2090-CSBM1DE-18AF15 Kinetix Cable Single DSL 2090-Series

20AC011A0NYNANC0 PowerFlex 70 AC Drive 20A

GA647IFSTRN00075 GCA iFIX Std HMI 75 I/O Run

GP647IFPLRN00300 GCP iFIX Plus SCADA 300 I/O Run

IC600BF929RR 10-50Vdc Source Output Module with Lights (32 points)

IC647HSTCR40KM Collector Redundancy Option for Historian - Standard Server 40000 Points (M4 Key)

IC647TPR300 CIMPLICITY HMI ProServer 300 I/O Runtime System

IC693PIF400 High Perbance PC/AT Interface (PCIF) to Series 90-30 I/O with softw are

IC756MDV000K-99 DV Development - Alpha OpenVMS Op Sys, Korean, Version 9.9

MicroLogix 1000/1761 System 1761-CBL-AM00 CABLE: MICROLOGIX 1000 CONTROLLER TO PORT 2

PLC-5/1771 System 1771-NB4T HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-8BVT8D 8 SINK/SOURCE INPUTS, 8 SOURCING 0.5AMP OUTS

Communications 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

Operator Interface D6190-6.5.20DE CONTROLVIEW STATIST. PROCESS CNTL USER MNL(GERMAN)

Support 9356-STD2350R SUPT REINSTATEMENT CONTRACT FOR 9356STD2350

Support 9392-CDRSENE DATADISC CD-ROM SUBSCRIPTION

EtherNet/IP Products 9355-WABSNENE RSLINX SINGLE NODE

RSI Software Products 9301-2SE3500KOU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9356-SQLSAP250U1R UPGRADE: OUT-SUPT: RSSQL GATEWAY SAP TO SAP PREM

Motion Control TL-A130P-BJ34AA MOTOR, SERVO, 0.32NM, 5000RPM, 17BIT SERIAL FEEDBA

44A737558 Series 90-30 State Logic CSE313A,B,C Upgrade latest revision CSE313D

IC200CBL602 CABLE EXPANSION SHIELDED 2 CONNECTORS 2M

IC694MDL241 INPUT MODULE 24 VAC 16 POINT

MSI-UNIV-WEB-100-43 Univ Web(RTIP/Dash/Web/Excel) 100 Pak-43

VSPC32-MON50 VisualSPC Monitor, 50 license pack.

20BD034A3AYNANC0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GD052AA0NNNNN PowerFlex 755 AC Packaged Drive

22D-CCB PowerFlex 40P B Frame Cover Kit

140CRA21220 Quantum DIO站適配器和電源,24VDC,獨(dú)立,3A,雙電纜

290D-FBP-G1-3 Direct Online Starter

E5EZ-Q3 NEW 外型：48×96mm開(kāi)孔；45×92電源：100V-240VAC

1492-SPM2C005 MCB Supplementary Protector 0.5 A

軟啟動(dòng)器 3RW30181BB04

電機(jī)啟動(dòng)器 3VU16402MK00