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KCPI-3130現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~！！

KCPI-3130,

KCPI-3130

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無(wú)法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過(guò)程自動(dòng)化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲(chǔ)存量小，采集的壓力、流量等數(shù)據(jù)無(wú)法長(zhǎng)期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過(guò)采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問(wèn)題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無(wú)可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問(wèn)。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場(chǎng)的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對(duì)加裝RS-485中繼器，另外在現(xiàn)場(chǎng)增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對(duì)整個(gè)氣體調(diào)節(jié)過(guò)程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對(duì)工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場(chǎng)對(duì)工藝的調(diào)整，又可針對(duì)配套設(shè)備可控性對(duì)不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來(lái)完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過(guò)程的控制程序的。上位機(jī)監(jiān)控軟件采用國(guó)產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái)，可實(shí)現(xiàn)對(duì)生產(chǎn)過(guò)程的全面監(jiān)控，對(duì)重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過(guò)VB語(yǔ)言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢(shì)、實(shí)時(shí)趨勢(shì)，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場(chǎng)顯示

　　現(xiàn)場(chǎng)采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來(lái)完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場(chǎng)壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場(chǎng)操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過(guò)CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場(chǎng)監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過(guò)工藝要求，可在現(xiàn)場(chǎng)、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡(jiǎn)單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過(guò)程控制的功能：

　　1)系統(tǒng)對(duì)供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

　　2)對(duì)所采集的模擬信號(hào)進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號(hào)的溫、壓補(bǔ)償，提高了儀表的測(cè)量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過(guò)程量變化趨勢(shì)的實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢(shì)曲線和歷史趨勢(shì)曲線可隨意設(shè)定時(shí)間段，打印在線趨勢(shì)，歷史趨勢(shì)曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過(guò)程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對(duì)于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對(duì)于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語(yǔ)句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹
 

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Motion Control 2098-DSD-010 DRIVE, 5.0A/15.A, ULTRA 3000

A06B-6114-K200#E Connector Kit, BM Servo Motor Serial Encoder

IC200UEX215 28 point expansion. (16) 12VDC In, (12) 12 VDC Out, 12VDC Power Suppy (includes IC200CBL501)

IC752CTD500 Display Station - 10.4" active matrix VGA (640x480) resistive touch screen, Pentium 133, 32M, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win 95

MTR-3N33-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

ZA06B-0239-B200 Alpha 12/4000HVis servo motor with straight shaft and key

20BD8P0A3AYNANC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC456JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D017 PowerFlex 520 7.5kW (10Hp) Power Module

TSXBATM02 Quantum Unity V2 PCMCIA存儲(chǔ)擴(kuò)展卡（SRAM)主電池

FRN0.75C1S-7C 1. 9KVA 5.0A 0.75KW 單相AC220V/50Hz/60Hz

1492-J4-OR 4 square mm Feed-Through Terminal Block

1492-SPM3D300 Mcb Supplementary Protector 30 A

軟啟動(dòng)器 3RW40556BB35

配件 6ES7 290-6AA30-0XA0 I/O 擴(kuò)展電纜，2 m

150-TC2 SMC-50 IEC Line Or Load Terminal Covers

1738-IT2IM12 ArmorPoint 2 Point Thermocouple Module

1784-PKTCS ControlNet 1.5 PC Card

193-NCIOGP-42-CNT E300/E200 Control Module Connectors

20-750-PTG1-F7 PowerFlex 750 Power Terminal Guard Kit

2090-CSBM1DE-14AA30 Kinetix Cable Single DSL 2090-Series

20AB6P8A0AYNANC0 PowerFlex 70 AC Drive 6.8 A at 2 Hp 20A

GA647IFPRRN00150 GCA iFIX Profsnl SCADA 150 I/O Run

GP647IFESGRN00900 GCP iFIX Optn: ESig & ERec 900 I/O Run

IC600BF906RR 12Vdc Sink Output Module (8 points)

IC647HSTCR10KM Collector Redundancy Option for Historian - Standard Server 10000 Points (M4 Key)

IC647TJV000 Proficy Tracker Display

IC693PCM300CA Conbal Coated Programmable Coprocessor module

IC756LDV010J-98 DV Draw Development on Inb/Linux RedHat Op Sys, Japanese, Version 9. 8

MicroLogix 1000/1761 System 1761-L16BWB 16 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OZLK CONFORMALLY COATED, REED RELAY CONTACT OUTPUT MDL.

Distributed I/O 1792D-0VT16E 16 SINKING 0.5 AMP OUTPUTS, 8 CONNECTORS

Communications 1788-CNCHKR CONTROLNET NETCHECKER DIAGNOSTIC TOOL

Operator Interface D1784-6.5.3 PLANT FLOOR TERMINAL (1784-T30) USER'S MANUAL

Support 9356-PRO2500R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2500

Support 1789-SL52S SUPT RENEWAL CONTRACT FOR 1789SL52

EtherNet/IP Products 9351-OSFRT INTERCHANGE FOR DIGITAL UNIX RUNTIME

RSI Software Products 9301-2SE3500ITE RSVIEW32 RUNTIME 100K (ITALIAN)

RSI Software Products 9356-PRO2500U5 UPGRADE: IN-SUPT: RSSQL PROF.150 TO 70000 TAG

Motion Control N-5630-2-H04AA SERV MTR,3.8NM,5000RPM,2000 LN ENCDR,BRK

44A731233 CPU311 Upgrade Kit latest revision

IC200ALG630 ANALOG INPUT 16 BIT THERMOCOUPLE 7CH

IC693PWR332 Power Supply, 12 Vdc b, 30-watt output, High Capacity

Silver Series 9500-CPAKWENE CONTROLPAK DEVELOPMENT SYSTEM

VSPC32-ANLYST10 VisualSPC Analyst. 10 License Pack.

20BD027A3AYNANC0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11GC022JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D6P0N103 PowerFlex 400- 2.2 kW (3 HP) AC Drive

490RIO00400 Quantum MP COAXIAL CABLE STRIPPING TOOL

286040 Kit 500 V 16 A Fuse HRC FA

E6CP-AG5C 12-24VDC,集電極開路輸出16mA,10線,8位,256P/R

1492-SPM2B060 MCB Supplementary Protector 6 A

軟啟動(dòng)器 3RW30132BB04

電機(jī)啟動(dòng)器 3VU16401MG00

150-CS1AX SMC-3 Repair Part

1715-TADIB16D 1715 16 Pt Duplex D/I Termination Assy

1771-NIS 1771 Analog Module

193-EC5CB E3 Plus 5-25 A Overload Relay

198E-C0C4R Plastic Enclosure, 250mm x 125mm x 125mm

2090-CPWM4DF-16AF50 MP-Series 50 m Length Power Cable

2094-BM03-S Kinetix 6000 Axis Module

DEMOCD00020 Proficy Maintenance Gateway - DEMOCD

GFK-0827 Series 90-70 Hot Standby CPU Redundancy User's Guide

IC210DDR024 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog bs, Expandable, with LCD/Keypad

IC647ASG001 PA Electronic Signature

IC647PRTDB2C Proficy Portal DB2 Connector (M1 Key)

IC693CPU323CA Conbal Coated CPU323 10 slot base. CPU built into base.

IC754VKI06MTD Starter Kit/ 6 inch View Mono Interm/ 24VDC

MSI-DASHBOARD-25 Dashboard Client 25 Pack

SLC/1746 System 1746-RL42 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IG16

Distributed I/O 1734-OE2V 24V DC 2 CHANNEL ANALOG VOLTAGE OUTPUT MODULE

Application-specific products 1803-SKCT20 PEMS STARTER KIT, 2000:5 CT'S

Operator Interface 2711E-ND1DE GERMAN PANELBUILDER 1400E WINDOWS CONFIG. SOFTWARE

Support 9302-CVS SUPT RENEWAL CONTRACT FOR 9302CV

Support 9381-PP5KENR SUPT REINSTATEMENT CONTRACT FOR 9381PP5KEN

DeviceNet Products 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY

RSI Software Products 9301-2SE3350ITU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (IT)

RSI Software Products 9307-8MGDBCENE RSEMETRIX MGR(0-8 METERS),W/1MSSQL CLIENT LIC.

Motion Control MPL-B960B-SJ24AA MOTOR,SERVO,102.0NM,1000RPM,SINGL,460V,BRK

Silver Series 1398-DDM-019X-DN DRIVE,30A PEAK, ULTRA 100 W/DNET,INDEX

HE670ADC830 Field Control Analog Input Module, 8 Ch, 0 to 10Vdc and +/-10Vdc, 400Vdc Channel to Channel Isolation, 1000Vdc Channel to Bus Isolation, 12Bits, 11Bits + Sign

IC646TPR000 Pro Server Unlimited I/O Point Run Time System

QM1204COA QUICKMARQUEE 1 X 20 4.8" OR 2 X 40 2.1" TRICOLOR

ST-3428 STXi analog b module 8 Channels, 0~10V, 12bit

20BC125A0ANNANC0 PowerFlex 700 AC Drive 20B

20F14NC456JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-B8P0N104 PowerFlex 4 1.5 kW (2 Hp) AC Drive

140CPS41400C Quantum 電源, 48/60 VDC, 可累加, 8A, CC

284D-FHD4P0Z-N-R-3 Cntl Mod. Variable Frequency Drive

CJ1W-OD201 8點(diǎn)晶體管輸出單元漏型

1492-RIFM40F-2 Connection Products

WinCC 上位監(jiān)控軟件 6GK1713-5CB63-3AA0 S7-5613 驅(qū)動(dòng)

變送器 3RS17021DD00

1497A-A13-M6-0-N 2000VA 240x480-120V 60Hz CPT

1606-XLP36C Power Supply XLP 36 W Power Supply

1766-L32BWAA MicroLogix 1400 32 Point Controller

188-K4C020 Miniature Circuit Breaker 2 A

194L-HE8G-175 194L Control and Load Switch Actuator

2090-CPBM7DF-10AA07 MP-Series 7m Standard Cable

2090-XXNPMP-10S09 MP-Series 9 m Length Power Cable

CBL-12-ED-03M-RA Right angle encoder cable for Motorcube. 3 meters

GC647SPR001 GCScheduler Desktop Pro 1 user

IC200PWR001LT POWER SUPPLY 24VDC INPUT (LT)

IC646TBLH005 Proficy Troubleshooter for Inbligent Historian 5 Seats

IC647NET000 CIMPLICITY HMI MMS Ethernet Communications Driver

IC690PWR124 Field Power Supply 24 VDC 10 Amps

IC698CMX016 PACSystems RX7i Control Memory Xchange 16MB Memory

IC800VMACONCN3 VersaMotion amplifier CN3 communication connector

SLC/1746 System 1746-IG16 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-15BPXPH VERSAVIEW 15-INCH WORKSTATION, KEYPAD & TOUCH

Application-specific products 6556-MLCBK MICRO LOGIX C/B KIT AC

Operator Interface 2711-K5A8L2 PV550 MONOCHROME KEY, DH+ & RS232 PRINT

Support 9301-2SE2200ESS SUPT RENEWAL CONTRACT FOR 93012SE2200ES

Support 9501-RL0H150ENS SUPT RENEWAL CONTRACT FOR 9501RL0H150EN

ControlNet Products 9904-XTAL CONTROLNET 60.00 MHZ CRYSTAL (500 PIECE REEL)

RSI Software Products 9301-2SE250DEU4R RSVIEW32 WORKS 150-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-BERP02U1 UPGRADE: IN-SUPT: RSBW BATCH ERP 1 TO 3 SERVER

Motion Control MPL-A540K-SK24AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,230V,BRK,19.1KG