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PCI-6033E,

PCI-6033E

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　PLC控制系統(tǒng)的設備與調(diào)試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導致調(diào)試失利，不但延誤工期，甚至會損壞設備。本文介紹了在現(xiàn)場實踐中總結(jié)出的PLC控制系統(tǒng)的設備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設備與調(diào)試

　　合理安排體系設備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設備與調(diào)試任務的要害。

　　1、前期技能準備

　　體系設備調(diào)試前的技能準備作業(yè)越充沛，設備與調(diào)試就會越順暢。前期技能準備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設備的操控要求要有全面的了解，在此基礎上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設備的功用、規(guī)劃與設備狀況，特別是各設備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應設備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團體評論的基礎上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應有甲乙兩頭共同進行，應承認設備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達的工藝設備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應進行修正。在這一進程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設備的繼電器與接觸器，其輔佐接點模仿設備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關(guān)速度差異很大的現(xiàn)場機械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費用和部分調(diào)試作業(yè)量。

　?、趶娭棉k法：使用PLC強置功用，對程序中觸及現(xiàn)場的機械觸點(開關(guān))，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現(xiàn)場節(jié)點“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準確表現(xiàn)規(guī)劃要求。
 

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BC646MPS050 Logic Developer - PLC Standard - 50 Pack

IC300OCS200 OCS with 4x20 LCD Display, and 32-key tactile feel keypad. Supports up to 4 SmartStack I/O Boards, full ladder instruction set, and CsCAN Networking.

IC752WTA080 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Pentium 850 MHz, 256 MB RAM, 6 GB HDD (min), 300 pt run time CIM PE License WNT

MTR-3T43-H-R-0-M-0RR Servo Motor Metric

ZA81L-0001-0101#C AC line filter rated 10.5 kW for Beta and Alpha series servo amplifiers

20DB070A0ENNANANE PowerFlex 700S AC Drive 70 A 25 Hp 20D

20G1ALC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-CTM1 PowerFlex 525 Control Module

2711R-T7T PANELVIEW 800 7-INCH HMI TERMINAL

6SE6420-2UD23-0BA1 3KW

1492-L4-BL IEC Term Blck 6.1x62x35.7mm Spr Clp

1494C-DJ622-A6-B1-D-E 200 A Flange Mtd Cable Switch

軟啟動器 3RW44273BC35

備品備件 6ES7 590-5CA00-0AA0 屏蔽套件：含屏蔽端子，框架以及 24 V DC 接線端

1585BX-M8UBBM-2 1585 Ethernet Media Patchcord

1747-L531 SLC 5/03 8K Controller

1791DS-IB16 Guard I/O 16 Point Digital Comb Module

194E-A80-1753 80 A 194E Load switch

20-XCOMM-IO-OPT1 EXT. DPI COMM - I/O OPT. 1

2090-CSWM1DE-18AA15 Kinetix Cable Single DSL 2090-Series

20AC1P3A0AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MDC075 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime 75 I/O

HE693DAC410 4ch., +/-10Vdc Analog Output Module, 2000Vac Isolation, 14-bit resolut ion

IC600RM716RR RPU PROM Module

IC647HSTESEO50KM eSignature Option for Historian - Enterprise Server 50000 Points (M4 Key)

IC655MDL581RR Relay Output, N.O. (32 points)

IC694MDL645 Input module 24 VDC 16 point POS/NEG logic.

IC756WDC009CT-22 DV Development Sys VB, Java, C++, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System 1769-OF8C 8 CHANNEL ANALOG CURRENT OUTPUT MODULE

PLC-5/1771 System 1771-CX7 PLC-5 LOCAL CABLE

Distributed I/O 1797-INS CONTROLNET EX INSULATOR KIT (50 MIXED PIECES)

Communications D5000-6.5.12 INTERCHANGE SOFTWARE CONCEPTS MANUAL REL. 5.0.0

Support 9321-L2400R SUPT REINSTATEMENT CONTRACT FOR 9321L2400

Support 9358-EP10S SUPT RENEWAL CONTRACT FOR 9358BEPNT10ENE

Support F1771-TCMSERA FIRMWARE UPGRADE FOR 1771-TCM I/O MODULE

RSI Software Products 9324-RLD2U7ENE RSLOGIX 5000 MINI TO PRO UPGRADE, ENGLISH

RSI Software Products 9304-WVPD300D WINTELLIGENT VIEW PRO DEVELOPMENT SYSTEM