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PXI-2565現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~！！

PXI-2565,

PXI-2565

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鐵路工業(yè)是切削刀具的主要消費(fèi)領(lǐng)域之一，伊斯卡公司正在加強(qiáng)其作為這一重要領(lǐng)域復(fù)雜項(xiàng)目供應(yīng)商的作用，以滿足設(shè)定解決方案的需求，提高生產(chǎn)效率，縮短加工時(shí)間，降低成本——實(shí)現(xiàn)這些目標(biāo)需要提供各種標(biāo)準(zhǔn)的和量身定制的解決方案。加工鐵路工業(yè)零件對(duì)制造商和刀具供應(yīng)商來(lái)說(shuō)都是一個(gè)挑戰(zhàn)，他們必須面對(duì)很多制約因素：例如較大尺寸的工件，復(fù)雜的結(jié)構(gòu)及最終加工輪廓；同時(shí)需要去除大量的材料，確?？深A(yù)期的刀具壽命，并避免高昂的維護(hù)成本。

為每一作業(yè)選配適合的刀具和刀片時(shí)，需要考慮許多因素：例如要加工的材料類(lèi)型、工件的狀態(tài)、相關(guān)機(jī)床及其狀態(tài)和功率特性，以及夾具等。最理想的刀具開(kāi)發(fā)的核心要素就是創(chuàng)建一個(gè)虛擬的加工環(huán)境，模擬加工工藝和切削參數(shù)，確保生產(chǎn)的刀具能夠克服材料和生產(chǎn)的制約，并為鐵路零件制造商們的特定需求提供最佳解決方案。

舉例來(lái)說(shuō)，考慮如何使新刀具和加工工藝適用于加工轉(zhuǎn)向架部件和轉(zhuǎn)轍器是很有用的。在鐵路工業(yè)，轉(zhuǎn)向架主要用于三大類(lèi)型鐵路：城市交通軌道、客運(yùn)鐵路和貨運(yùn)鐵路。轉(zhuǎn)轍器是最常用鐵路零件之一，在渡線、菱形交叉和三開(kāi)道岔處都會(huì)配備典型的轉(zhuǎn)轍器。
旋轉(zhuǎn)刀具

鐵路零件加工的許多操作都要用到旋轉(zhuǎn)刀具，尤其是進(jìn)行銑削和鉆削加工。在銑削中，由于需大量去除材料，所以需要用到可轉(zhuǎn)位錐形玉米銑刀用于仿形加工。采用立裝刀片的銑刀具有更大的可能性提高其強(qiáng)度，并確保能排布更多刀片進(jìn)而提高生產(chǎn)效率。在許多案例中，銑削鐵路零件需要用到高可達(dá)性具有不同懸伸的刀具。模塊式套式玉米銑刀的設(shè)計(jì)結(jié)構(gòu)提供了一種靈活又經(jīng)濟(jì)的解決方案，可用于替代整體式大規(guī)格玉米銑刀。
T490——模塊化解決方案

套式玉米銑刀

基體模塊和加長(zhǎng)模塊的組合確保能提供不同切削長(zhǎng)度的套式玉米銑刀。模塊式玉米銑刀組合的另一個(gè)優(yōu)勢(shì)是提高了對(duì)操作的掌控性。由于玉米銑刀的端面刀片列于銑刀前端面，不僅要進(jìn)行側(cè)銑，還要進(jìn)行面銑，所以與其他刀片相比，它們的載荷更大，磨損也更嚴(yán)重。在一體式銑刀中，端面刀片的突然破損會(huì)對(duì)刀體造成嚴(yán)重?fù)p壞，甚至無(wú)法繼續(xù)作業(yè)。在模塊化組件中，每一損壞的模塊都是可以單獨(dú)更換的，從而實(shí)現(xiàn)高效操作并延長(zhǎng)了刀具壽命。
所有新型刀具均采用內(nèi)冷卻通孔設(shè)計(jì)，從而延長(zhǎng)刀具壽命，并改善槽銑、深方肩銑等棘手加工領(lǐng)域的排屑。這對(duì)立裝夾持刀具尤為有價(jià)值，因?yàn)椴捎锰刂品滦斡衩足姷洞_保能縮短加工周期。

在一些案例中，轉(zhuǎn)轍器的輪廓僅需一次進(jìn)刀即可完成；在另一些案例中，有必要將加工劃分成多次進(jìn)刀才能獲得具有正確尺寸的準(zhǔn)確形狀和直徑。
面銑刀

以新推出的T890系列作為粗銑加工和半精銑加工面銑刀的代表，它配備了帶8個(gè)切削刃的立裝夾緊刀片，可用于轉(zhuǎn)轍器和轉(zhuǎn)向架殼體的面銑和方肩銑加工。該刀片具有不同幾何形狀，適用于切削各種工程材料。

大進(jìn)給加工銑刀FFQ4

這是一款新型大進(jìn)給銑刀，夾持帶4個(gè)切削刃的單面方刀片，在低功率機(jī)床或大懸伸的加工應(yīng)用時(shí)，可降低切削力。刀具有不同的設(shè)計(jì)配置：40至100毫米直徑的套式銑刀，和較小直徑的立銑刀及銑刀頭。刀具適用于粗加工，應(yīng)用于加工平面、型腔和凹槽， 還能以直線進(jìn)刀或螺旋線進(jìn)刀的方式進(jìn)行坡走銑加工。
鉆削

傳統(tǒng)的橋式設(shè)備有時(shí)需采用大懸伸加工，并且鉆頭通常需要在剛性降低的條件下進(jìn)行鉆削作業(yè)。新型束魔變色龍鉆（SUMOCHAM）由可換式刀頭、圓柱柄和內(nèi)冷卻通孔組成，可實(shí)現(xiàn)大進(jìn)給鉆孔加工、高精度和良好的表面光潔度。
 

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