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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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20DC460A3ENNBNANE PowerFlex 700S AC Drive 20D

20LC360N3ENNAE11WA PowerFlex 700L AC Drive 20L

26152-103-02-R 2.5"CABLE CLAMP & BAR,2C1-250X

280-PWRM22C-M4 ArmorStart Three-Phase Power Media

FX2N-48ET 擴(kuò)展24入/24出 晶體管輸出

1492-M6X12V1-20 Connection Products

1494R-N15 Lug Kit

軟啟動(dòng)器 3RW44472BC45

ET 200SP 6ES7193-6LR10-0AA0 標(biāo)簽條，淺灰，一卷500個(gè)

1585D-M4UB-10 1585D Ethernet Media Cordset

1756-IA16K ControlLogix 16 Point Digital Input

1794-TB32S Flex Terminal Base

194E-E-PD10 194E 1 NO-EB Auxiliary Contact Block

2090-CDNPBMP-10S15 CABLE POWER MP STY - TO 1394 10 AWG 15 M

2090-K62CLAMP-1 Kinetix 6000 Low Profile Connector Kit

AD641OTP706 OnTOP Trouble Shooting Software Module for 90-70 SLP

GC646PME100 GlobalCare Complete for PCM Machine Edition Version 100 User

HE800CBL019 I/O Extension Cable, 19-pin, 0.5m. For use in conjunction with TRM519

IC640HWP306 LM 90-30/20/Micro DOS Serial Sw w/Conv & Cables, Paper Docs.

IC647HSTSSEO250KM eSignature Option for Historian - Standard Server 250000 Points (M4 Key)

IC660BPM100 Block PowerTRAC 115Vac/125Vdc Power

IC695CPU310RS Refurbished IC695CPU310 Classic. 300Mhz CPU with 10Meg of memory 2 SERIAL PORTS (occupies two slots on system base)

IC756WET200J-22 Custom Datasource Toolkit, Japanese, Version 2.2

CompactLogix System 1769-RL2 REPLACEMENT DOOR LABELS FOR SPEC. I/O (2 PER KIT)

PLC-5/1771 System D1771-6.5.13 ASCII I/O MODULE(1771-DA)USER'S MNL

Process Control 1757-PLXCLNTCB CLIENT CONTROLBUILDER

Operator Interface 2711P-K7C15D2 PV PLUS 700, KEYPAD, CNET, DC PS, EXT MEM

Support 6556-SDMR SUPPORT REINSTATEMENT CONTRACT FOR 6556-SDM

Support 9358-SCHVWENS SUPT RENEWAL CONTRACT FOR 9358SCHVWEN

Support F1785-KESERC FIRMWARE UPGRADE FOR 1785-KE COMMUNICATION MODULE

RSI Software Products 9301-2SE2203ESE RSVIEW32 WORKS 300 WITH RSLINX (SPANISH)

RSI Software Products 9701-VWSB025AFRE RSVIEW SE STATION 25 DISPLAY (FRENCH)

RSI Software Products 9399-EMMAN PLC-2,-5,-500 PROCESSOR EMULATION GUIDE

Motion Control 2098-DSD-030-DN DRIVE, 15A/30A, ULTRA3000 W/DEVICENET

BC5005TBX0000 15" Bundled Inbligence Industrial Computer with WIN XP Perbance Series

IC300DAC101 4 channel Analog Outputs, Voltage (+/-10vdc), 14 bit

IC752ECD450 Display Station 1463 - 14" VGA (640x480) resistive touch screen, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-3S45-G-R-0-E-S MTR series servo motor with resolver and shaft seal

ZA06B-6093-H101 Beta series SVU-12 amplifier rated 12 amp and 200/230 VAC

20BF119A0AYNANC0 PowerFlex 700 AC Drive 20B

20G14TD485AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A011N114 PowerFlex 523 2.2kW (3Hp) AC Drive

2711P-T10C22D9P-B PanelView Plus 7 Graphic Terminal

FRN132P11S-4CX 193KVA 253A 132KW 3相AC380V/50Hz/60Hz

1492-JD3RC001 2.5 square mm Resistor Terminal Block

1492-W4-G IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40762BB45

安全 CPU 模塊 6ES7 512-1SK01-0AB0 SIMATIC S7-1500F，CPU 1512F-1 PN，CPU 中央處理單元，300KB 工作存儲(chǔ)區(qū)，1MB 數(shù)據(jù)存儲(chǔ)區(qū)，1MB 數(shù)據(jù)存儲(chǔ)區(qū)

156-B25CB3 25 A Contactor

1746-IA16 SLC 16 Point AC Input Module

1786-TCT2BD1 ControlNet Media IP67 TNC Connector Tap

193-T1AC25 21-25 A IEC Bibllic Overload Relay

20-FR10823 PF700H/S Rect. Assy 400V/600V FR10-12

2090-CSBM1DF-14AA13 Kinetix Cable Single DSL 2090-Series

20AC015A3AYNAEG0 PowerFlex 70 AC Drive 20A

GA647TPR000 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer No Limit Runtime System

GP647IFPRSRUNLMT GCP iFIX Profsnl SCADA Unlmt Srv

IC600CB513RR Auxiliary I/O Control Module

IC647HSTCS500KM Historian Enterprise Corporate Server 500000 Points (M4 Key)

IC647TSSRV050 Proficy Troubleshooter 50 User Server License

IC693PWR331RR Power Supply, 24 Vdc, High Capacity

IC756RDV000J-97 DV Development - Irix Op Sys, Japanese, Version 9.7

MicroLogix 1000/1761 System 1761-RPL-RT00 REPLACEMENT DNET TERM BLK FOR 1761-NET-DNI

PLC-5/1771 System 1771-OFE3 ANALOG OUTPUT MODULE

Distributed I/O 1794-FLA FLEX LOGIX FLEXBUS2 LOCAL I/0 ADAPTER

Communications 9355-WABENE RSLINX PROFESSIONAL - ENGLISH

Operator Interface D6190-6.5.6DE CONTROLVIEW TRENDING USER MANUAL (GERMAN)

Support 9358-BBKEY10S SUPT RENEWAL CONTRACT FOR 9358BNTK10ENE

Support 9392-TRCDRSENE TECH REFERENCE CD COLLECTION (DATADISC & KNOWBASE)

RSI Software Products 9324-RL01U3FRE UPGRADE: IN-SUPT: FRENCH RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500ZHU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9356-STD2350U3R UPGRADE: OUT-SUPT: RSSQL STD 1500 TO STD 5000 TAG

Motion Control Y-2006-1-H04AA MOTOR,SERVO,0.69 NM,4500RPM,ENCDR,115V,BRK,2.36KG

5209A Message Display. 2 Line. 11MM. Green VFD. ASCII/Serial Interface. NEMA 4

IC200CPU005 CPU WITH CONFIGURABLE USER MEMORY 0.8 MSEC/K BOOLEAN ONE RS232 SERIAL PORT ONE RS485 SERIAL PORT

IC694MDL940 OUTPUT MODULE RELAY 2AMP 16 POINTS

MSI-WEB-5 Web or Excel Reporting Clients 5 Pack

VSPCSE-MAN Printed Manuals for VisualSPC SE.

20BD052A3AYNANA0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LD1K0AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-E4P2N104 PowerFlex 40P- 2.2 kW (3 HP) AC Drive

467NHP81100 Quantum 467 NHP 811 00-PC/DP包

291D-FAZ-G3-3FR Direct Online Reversing Starte

G3NA-210B 固態(tài)繼電器 額定電壓5-24VDC,負(fù)載AC24-240V 10A

1492-SPM2D020 MCB Supplementary Protector 2 A

軟啟動(dòng)器 3RW30372BB04

電機(jī)啟動(dòng)器 3VU16400CK00

150-F25NBDB SMC Flex Smart Motor Controller

1732E-16CFGM12R ArmorBlock 16 Point Configurable

1771-P7 1771 Power Supply

193-EEEP E1 Plus 5.4-27 A IEC Overload Relay

199-MSMV3 Surge Suppressor

2090-CPWM7DF-08AF09 9 m Length SpeedTec Pwr and Brake Cable

2097-PGMR Kinetix 300/350 Memory Module Programmer

ENHSCURR5 Cabinet Mount, 5 Port Switch

GFK-1581 SL Series Servo User's Manual

IC220ALG322 ANALOG OUT, 13 BIT VOLTAGE, 2CH (REQUIRES 1 IC220TBK061)

IC647CSAV00 SAIC CIMPLICITY Viewer Site License (For SAIC Only)

IC647PRTROC Proficy Portal Read Only Option (M1 Key)

IC693LBR302 Comprehensive University Program Student Kit- Restricted Item - For sale only to approved University Program Members

IC756ADV010E-98 DV Draw Development on AIX Op Sys, English, Version 9.8

MSI-MAINT-UNL-43 7 Day x 24 Hour Support-43

PLC-5/1771 System 1771-CCS4 CONTROL COPROCESSOR, SPARE MOUNTING KIT

Distributed I/O 1738-OW4M12 24VDC 4 RELAY N.O. OUTPUTS WITH DC M12 CONNECTORS

Communications 1769-ADN 1769 COMPACT I/O DEVICENET ADAPTER

Operator Interface 2711-NV4 ANTIGLARE OVERLAY PV550 KEY & KEY&TOUCH

Support 9302-SPCR SUPT REINSTATEMENT CONTRACT FOR 9302SPC

Support 9324-RL5700NXR SUPT REINSTATEMENT CONTRACT FOR 9324RL5700NXENE

DeviceNet Products 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE335ESU3R RSVIEW32 RUNTIME 1500-5K UGRADE OUT-SUPT (ES)

RSI Software Products 9371-EDES1U1 UPGRADE: IN-SUPT: RSWIRE DTLR JIC STDL TO DES STD

Motion Control MPG-A025-091M22 MOTOR,SERVO,GEAR RATIO 91,100NM,62RPM,MULTI,230V

Silver Series 1789-SLX RSSIDEWINDERX

HE693RTD665 6 channel RTD b module for Series 90-30 with 700VDC bus-isolation, 0.05癈 resolution and 50Hz filtering.

IC670ALG240 Analog Input Current 16 Channel

QPICTDE0000 10.4" Color TFT, TCP, Ethernet, CF Card, 24VDC, UL, cUL, CE

ST-5442 STXi 2 Channels, PWM Out module, 0.5A/24V, Source, 2.5Khz

20BC205A3ANNANC0 PowerFlex 700 AC Drive 20B

20F1ANC170AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A8P0N114 PowerFlex 40- 1.5 kW (2 HP) AC Drive

140DDI84100C Quantum 開關(guān)量DC輸入,16點(diǎn),10-60VDC,8組隔離,CC