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PXI-8430/2現貨 in stock! 歡迎來電咨詢~��！

PXI-8430/2,

PXI-8430/2

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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調速方法主動調理水泵電機轉速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現在許多場合也有使用，比方中央空調體系、供水加壓站、集中供熱等，這種方法經受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉方法等參數在TD200文本顯示器上設定，壓力傳感器把用戶管網壓力轉換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經過采樣程序及PID閉環(huán)程序與用戶設定壓力構成閉環(huán)，運算后轉換為PLC模擬量輸出信號送給變頻器，調理水泵電機轉速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉時刻累計功用，經過PLC的數據區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經過程序完成泵的延時上行切換，切換原則為當前未運轉的大泵累計運轉時刻最少的先投入;當壓力超越時，PLC經過程序完成泵的延時下行切換，切換原則為當前正在運轉的大泵運轉時刻最多的先撤出。直到滿足設定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調理泵的電機轉速，完成恒壓供水。

　　體系還可經過PLC的實時時鐘主動守時供水，用戶在TD200上設定每天最多6段(段數也可設定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數，如設定壓力，運轉壓力，水位高度，運轉方法，實時時刻，日歷，各個泵的運轉時刻累計(準確到秒)，運轉狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關責任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉時，可按下按鈕起動中止水泵在工頻狀況下運轉，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現故障時的應急供水方法中。

　　(2)主動運轉時，悉數泵的運轉依程序主動作業(yè)。

　　上行過程：當在主動運轉方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設定壓力大，運轉壓力為零，所以運算輸出最大)變頻器依設定的上升時刻運轉，升速太快，體系沖擊很大。等泵運轉一會兒，管網壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網體系有關，在現場調試時這兩個參數在TD200上設定調整。管網越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉，一起由PLC輸出一個開關量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應的泵變頻起動運轉;延時切斷1#小泵，體系中相應的一臺大泵變頻運轉，壓力主動調理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉，則1#小泵要斷開，大泵與小泵一起運轉時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉在18HZ左右(18HZ以下泵的功率很低，經驗值)時，PLC程序判斷運轉在工頻狀況的泵累計運轉時刻(若只有一臺泵不作判斷)，運轉時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉頻率在50HZ，要不體系沖擊過大，簡單有水垂現象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉。這種情況在夜間或許發(fā)作，當供水管網很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設定，假如設定值過大，則體系不能迅速對管網的用水量做出反應;假如設定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設定壓力與運轉壓力在臨界切換狀況時，只要不超越答應的誤差規(guī)模內，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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1492-SPM3C050-N MCB Supplementary Protector 5 A

軟啟動器 3RW40361BB05

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150-FPP60B SMC Flex Repair Part

1734-OE2V POINT I/O 2 Point Analog Output Module

1783-HMS8TG8EG4CGN Stratix 5400 20 Port Managed Switch

193-ESM-I-60A-C55 E300/E200 60 Amp Sensing Module

20-750-FLNG4-F7 PowerFlex 750 Frame 7 Flange Adaptor

2090-CPWM7DF-14AF02 MP-Series 2 m Length Power Cable

2098-DSD-HV050-SE Ultra 3000 5kW with SERCOS Servo DrivePN

GA646PCMS50 GlobalCare Assist for Change Management Electronic Signature Module 50 Pack

GP-0602NT-F1SB GagePort LVDT NT (Full Bridge F1 Blocks) - Sales BOM.

IC5002TAX0010 PanelPC 12 inch Standard Unit with Windows XP

IC647HSTAE100M Alarm and Events Option for Historian - Standard Server 100 Points (M4 Key)

IC647SJM001 Scheduler Project Module

IC693MDL730 12/24 Vdc Output, 2 Amp, Positive Logic (8 Points)

IC756HDV001CT-99 DV Development - HP/UX Op Sys Addt'l User, Traditional Chinese, Versio n 9.9

MSI-SDK-100 SDK Connections 100 Pack

PLC-5/1771 System 1771-ID01 ISOLATED INPUT, 220V AC, 6 INPUT

Distributed I/O 1790P-T0W6 PROFIBUS, 6 RELAY OUT BASE, TERMINAL BLOCK

Communications 1784-CP6 CABLE ASSY, 10FT/3.05M,KT/KT2/KL TO PLC-5 (DIN)

Operator Interface 2727-TRC1 MOBILEVIEW SERIAL CABLE

Support 9305-RSVADSENR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSEN

Support 9515-RSEOL016S SUPT RENEWAL CONTRACT FOR 9515RSEOL016ENE

EtherNet/IP Products 2711-K5A20L1 PV550 MONOCHROME KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE3403 RSVIEW32 RUNTIME 32K WITH RSLINX

RSI Software Products 9515-RSNHS250ENE RSMACC NETWORK HEALTH FOR 250 NETWORKS

Motion Control 1326AB-B520F-M2L MOTOR,SERVO,460V,13.1NM,3500RPM,MULTI,IP67

4161-4-24-N4 BCD To 7 SEG Display . 4 Digit, 24VDC, NEMA 4

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IC693CBL327 Cable, Left Side, One - 24 Pin 90 Degree Connector, 3 Meter

QSJ2D100S2P QUICKSTART KIT 5" STN

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20BC8P7A3AYNAEC1 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

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22B-E3P0C104 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140AVO02000 Quantum 模擬量輸出, 4通道, 電壓

284E-FVD7P6Z-25-RR-3-DB-SB-EMI EtherNet Variable Frequency Drive

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1492-SPM1C200 MCB Supplementary Protector 20 A

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150-C19NBR SMC-3 19A Smart Motor Controller

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1770-CD1 Data Highway 100-100 ft Length Cable

193-CBCT3 E3 Plus Ground Fault Current Sensor

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2090-CPBM7E7-08AF09 9 m Length SpeedTec Extension Cable

2090-XXTPMP-16S30 MP-Series 30 m Length Power Cable

CP4I-0WEB-0070-AZ Shielded motor power cable for B22HVis/A22HVi/A22HVis/A30HVis/A40HVis motors. (straight connector) 7 meters

GF-937332 Connecting FlashCable to Mitutoyo, Chatillon, Mecmesin.

IC200UEX009 14 point expansion. (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 a t 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC647ADC005 PA Dashboard Client 5 Pak

IC647PCL100 Proficy Process Systems Standard Edition 1000 I/O with CIMPLICITY

IC693CBL312 I/O rack expansion cable, 0.15 Meters, Shielded

IC754ACC12GAS Gasket for 12 inch QuickPanel View & Control

IMC-316E-X-D 6 amp IMC enhanced servo motor controller

SLC/1746 System 9399-EMMAN PLC-2,-5,-500 PROCESSOR EMULATION GUIDE

Open Automation Systems 1789-STRT1FR SOFTLOGIX 5800 STARTER KIT FRENCH

Application-specific products 1404-M805A-CNT 1404-M8 CONTROLNET PM3000 120/240V P.S.

Operator Interface 2711-K10G16L1 PV1000 GRAYSCALE KEY, DF1 & RS232 PRINT

Support 9301-2SE3300PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300PT

Support 9381-P1KENS SUPT RENEWAL CONTRACT FOR 9381P1KEN

DeviceNet Products 1792D-88HCCBL HIGH CURRENT BLOCK CABLE

RSI Software Products 9301-2SE3300ITU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (IT)

RSI Software Products 9358-EP60ENE RSBIZWARE EPROCEDURE 60 UNITS

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