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在過去的兩年多中，雷諾集團(tuán)訂購了45臺勇克磨床，其中絕大多數(shù)都在法國投產(chǎn)，用于雷諾集團(tuán) 最前沿技術(shù)的項(xiàng)目中，如混動(dòng)車項(xiàng)目（Locobox）或樣機(jī)生產(chǎn)項(xiàng)目。雷諾視勇克為其實(shí)現(xiàn)更高更強(qiáng)發(fā)展道路上的重要伙伴。本次項(xiàng)目的成功將雙方的友好合作升華至更高的境界。
當(dāng)今全球熱議汽車驅(qū)動(dòng)方式的轉(zhuǎn)變，而新能源車銷量增長迅猛。在此背景下，混動(dòng)車項(xiàng)目，即Locobox，對雷諾而言，其重要性與日俱增?；靹?dòng)變速器是連接內(nèi)燃機(jī)和電驅(qū)動(dòng)系統(tǒng)的關(guān)鍵，并且，將來雷諾集團(tuán)多數(shù)車輛上都將搭載混動(dòng)變速器，因而其成為雷諾混動(dòng)車項(xiàng)目的重中之重。雷諾認(rèn)為，使用混動(dòng)變速器極大的提高了汽車驅(qū)動(dòng)效率，源于兩個(gè)驅(qū)動(dòng)系統(tǒng)得以同時(shí)運(yùn)作，且可運(yùn)用汽車再生制動(dòng)系統(tǒng)。



勇克 QUICKPOINT 磨床加工混動(dòng)變速箱傳動(dòng)軸
QUICKPOINT磨床是高性價(jià)比的保障。(圖片來源: 勇克)

雷諾克里昂工廠（近魯昂市）以及STA工廠（近里爾市）負(fù)責(zé)生產(chǎn)混動(dòng)變速器，也是勇克QUICKPOINT 3000 和 JUMAT 3000 圓磨床的所在地。QUICKPOINT 和 JUMAT 磨床在傳動(dòng)軸生產(chǎn)線上運(yùn)行，磨削混動(dòng)變速器項(xiàng)目的三種不同的工件，通過整線外部上下料系統(tǒng)經(jīng)由機(jī)床頂部上下料。
節(jié)拍緊湊，換型迅捷

雷諾對節(jié)拍和換型時(shí)間有嚴(yán)格的要求。磨削部技術(shù)主管 Olivier Gantier 先生評論道：“我們以極少的操作工實(shí)現(xiàn)高產(chǎn)量。一個(gè)工人需負(fù)責(zé)10臺機(jī)床。因此我們必須在盡短的時(shí)間內(nèi)完成換型。舉例來說，手動(dòng)換砂輪之類操作，我們根本不予考慮。”
勇克磨床在如此嚴(yán)苛的要求下依然表現(xiàn)出色。正如 Olivier Gantier 先生說道：“勇克磨床生產(chǎn)節(jié)拍緊湊，換型迅捷。它們產(chǎn)出的質(zhì)量和精度正是我們所要求的。不僅如此，它們兼具巨大的柔性化生產(chǎn)能力 – 我們可以用其生產(chǎn)三種不同的工件而無需換型?！辟|(zhì)量就是硬道理，雷諾信服勇克技術(shù)。此外，勇克在磨削領(lǐng)域半個(gè)多世紀(jì)的經(jīng)驗(yàn)學(xué)識，可靠的交付實(shí)力以及強(qiáng)勁的技術(shù)支持同樣是雷諾選擇勇克的加分項(xiàng)。
同一種語言，交流無障礙

作為全球化運(yùn)營的集團(tuán)公司，勇克項(xiàng)目組使用當(dāng)?shù)卣Z言與客戶交流。對 Olivier Gantier 先生而言，這是高效溝通的進(jìn)一步保障：“這點(diǎn)非常重要。雷諾集團(tuán)有自己的規(guī)范體系。使用本地語言聯(lián)系便于順暢交流。”
雷諾集團(tuán)樣機(jī)生產(chǎn)項(xiàng)目

樣機(jī)生產(chǎn)項(xiàng)目由雷諾在法國的主要生產(chǎn)基地克里昂工廠執(zhí)行。此項(xiàng)目中，雷諾選擇了ZEMA NUMERIKA G 1500 Plus 和 JUCRANK 6S 10-10 組合方案。這兩臺機(jī)床為全球批量生產(chǎn)提供參考數(shù)據(jù)。加工數(shù)據(jù)也是雷諾集團(tuán)其它生產(chǎn)基地的工藝基礎(chǔ)。這意味著勇克機(jī)床為整個(gè)雷諾集團(tuán)的相關(guān)生產(chǎn)樹立了標(biāo)桿。ZEMA NUMERIKA 系列圓磨床使用剛玉砂輪，通過一次裝夾完成曲軸法蘭端和小頭端的磨削。JUCRANK 系列非圓磨床使用 CBN 砂輪，同樣僅需一次裝夾即可完成曲軸主軸頸和連桿軸頸的磨削。
 

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IC660BBD023 Block 24Vdc Sink I/O 16 Circuits, 2/3 Wire Sensor Compatible

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IC693MDL930LT Relay Output, Isolated, 4 Amp (8 Points) (LT)

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IC693MDL653 24 Vdc Input, Neg/Pos Logic, 2msec Filter (32 Points)

TRM-21006667 Connector, S2K Digital I/O, 20 pt.

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20BD022A0AYNAND0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC037JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D022F103 PowerFlex 400 11 kW (15 Hp) AC Drive

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285-BRC25-M20D Source Brake Patchcord Cable, 20M, M25

已經(jīng)停產(chǎn)由H7CX-A代替

1492-SPM1D200-N MCB Supplementary Protector 20 A

通用型變頻器 6SE6 440-2UD34-5FB1 "45 KW,350 x 850 x 320"

電機(jī)啟動(dòng)器 3VU13401TE00

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198-PL21R IEC Pilot Light Enclosure Accessory

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2094-BC01-M01-S Kinetix 6000 Integrated Axis Module

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GFK-0664 Series 90-30 Axis Positioning Module (Power Mate-APM) Programmer's Manual

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IC647AQC999 PA Quality Client - UNL

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RSI Software Products 9352-WGS200U UPGRADE: IN-SUPT: RSSERVER GE 90 16 TO 32 BIT

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Motion Control 2090-DANBT-18S05 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 05M

BC646TDV935 Server 35,000 I/O Develop/Runtime System with Proficy GlobalCare""

IC300TRM019 Spring-clamp style I/O plug, 19-terminal

IC800BPK020 20 Amp Beta Series Amplifier Package

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20AD014A0AYNANC1 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

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20G1AND125AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-B2P5N104 PowerFlex 527 0.4kW (0.5Hp) AC Drive

280-MTR22-M6 ArmorStart 90 Degree M22 Motor Cordset

FX1N-60MT 主機(jī)36點(diǎn)入/24點(diǎn)出?晶體管輸出

1492-M3X5 IEC 3 x 5 mm Marker Card

1494G-FF3N NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44436BC45

ET 200SP 6ES7134-6JD00-0CA1 AI 4xRTD/TC 2/3/4 線制 高性能型，基座單元類型 A0、A1

1585D-M4HBDM-5 Micro D-Code, QD Style Ethernet Media

1756-BA2 ControlLogix L6X Ser B ONLY Battery Assy

1794-IM8 Flex 16 Point Digital Input Module

194E-CA20 194E Load switch

2080-MOT-HSC Micro800 250KHz HSC Plug-In

2090-CSWM1DF-18AA21 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYYANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB700 Proficy GlobalCare Complete for Logic PC Runtime 700 I/O

HE693STP101 Discontinued Part. Check with GE IP on migration path.

IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)