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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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1495-N81 Line Side Cover

1585J-M8TBJM-40 RJ45 Ethernet Media

1761-CBL-HM02 MicroLogix Cable

188-K3B250 Miniature Circuit Breaker 25 A

194L-E16-3503 16 A 194L Load Switch

2090-CPBM4DF-16AF30 MP-Series 30m Length Cable

2090-XXNFMF-S30 Kinetix Drives 30m Standard Cable

BC647OEM0501 OEM Edge Program Renewal - Complete

GC647PATCPSA Proficy PAT - Driver For CPSA - Assist Support

IC200MDD845 Mixed 24VDC POS LOG b group 16 point / isolated 2 amp relay output 8 point.

IC646NRX005 System Sentry - 5 Node

IC647MBP001 Machine Edition Professional Development Suite with USB Hardware key

IC675PCB002 Profibus Cordset 2.0 Meters

IC697MDL740RR 24/48 Vdc Output, 2 Amp, Positive Logic (16 Points)

IC800SLT001 SL series amplifier terminal block for APM and DSM motion controller interface

ControlLogix/1756 System 1756-CPR2 REDUNDANT POWER SUPPLY CABLE

Industrial Computers 6182H-15BRH4B VVCE 1500, KEY/TOUCH, STD MEM, ENET, AC

Process Control 1757-DNBEXP20 DEVICENET MODULE EXPANSION, 10-20 MAX

Operator Interface 2711P-ST6KM PV PLUS 600 GRAYSCALE, KEYPAD STARTER KIT

Support 9326-AD10WDS SUPT RENEWAL CONTRACT FOR 9326AD10WDENE

Support 9371-EDES2R SUPT REINSTATEMENT CONTRACT FOR 9371EDES2

ControlNet Products 1738-ACNR CONTROLNET REDUNDANT ADAPTER

RSI Software Products 9301-2SE240ITU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-B60UB1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 60 UNT TO BUNDLE

Motion Control MPL-A430P-SK24AA MOTOR,SERVO,5.42 NM,5000RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFM-S09 CABLE,ULTRA, DRIVE CN2 TO N/C,9M

CBL-1C-ET-30 Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, 30 Ft.

IC630MDL310RR High Speed Counter Module

IC800SLCFLYV030 Flying Lead Cable, 1-5 kW SL Amplifier I/O to OCS or 3rd Party Controller, 3 Meters

OC647IFSETKTM iFIX Optn: System Extension Toolkit (M4 Part)

20AD5P0A3AYNAEC0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD022A3EYNACASE PowerFlex 700S AC Drive 20D

20P41AB360RA0NNN PowerFlex DC Drive 230V AC 100 HP

2711C-CBL-AB03 PanelView Component Accessory

280-PWRM24B-M2 ArmorConnect 3-PH Power Media drop cable

SRT2-ID08 遠(yuǎn)程I/O端子（晶體管輸入）8點(diǎn)

1492-MCBA190 Miniature Circuit Breaker

1494V-DJ622-A-B-D-E NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44566BC45

工程組態(tài)編程軟件 6AV2103-2HX04-0BD5 SIMATIC WinCC 專業(yè)版 Powerpack 4096 PowerTags -> max. PowerTags V14

1585D-M4UBJM-5 1585D Ethernet Media Patchcord

1756-L72EROM ArmorControlLogix On Machine Controller

1799-COV20 Embedded I/O Plastic Cover

194E-FA16E-P11-PE 194E Load switch

2090-CFBM6DF-CBAA20 TL-Series 20m Feedback Cable

2090-SCNP5-0 Kinetix 5-5m Fiber Optic Cable

BC646MPM101 Logic Developer PLC Nano/Micro with Programming Cable with Proficy GlobalCare Complete

GC647APC001 GC PA Production Client

HMI-CCT-201 BACKLIGHT TUBE 10.5 inch Color STN (QPI2xxxxS2P) or TFT (QPI2xxxxC2P)

IC641VPD050 VersaPro Distributor Demo 50 Pack

IC647IFGLBLRLYSRVRM iFIX WebSpace Relay Server includes 25 Users

IC660EBR100 Electronic Assembly for IC660BBR100

IC697ACC700 Terminal Block, 40 Contacts (qty 6)

IC756WRE499E-28 Runtime License for Windows 100+ Users, Per User, English v2.8

FlexLogix System 1794-IE8K CONFORMAL COATED, ANALOG INPUT MODULE, 8 POINT

PLC-5/1771 System D6200-6.4.12JP PLC5 PROGRAMMING SW I/O CONFIG. MNL (JAPANESE)

Process Control 1757-SRC1 1757 REDUNDANCY MODULE CABLE - 1 METER, 3.28FT

Operator Interface 2711P-T10C4D2 PV PLUS 1000, TOUCH, ENET, DC PS, EXT MEM

Support 6001-A1DBR SUPT REINSTATEMENT CONTRACT FOR 6001A1DB

Support 2711-END1FRS SUPT RENEWAL CONTRACT FOR 2711END1FR

Support F1785-L46BSERE FIRMWARE UPGRADE FOR 1785-L46B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2304 RSVIEW32 WORKS 1500 WITH RSLINX SINGLE NODE

RSI Software Products 9701-VWSS000FRU3 RSVIEW SE 250 TO UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-RSBARG RSBATCH ARCHIVER REFERENCE GUIDE

Motion Control 1394C-SJT10-A MODULE,SYSTEM,10KW,SERVO,W/ANLG INTF,NO HIM

BC646MODEV10PK Motion Developer 10-pack Proficy Global Care Complete for the S2K Series Amplifiers/Controllers

IC300OCS057 MiniOCS with 2x20 LCD & 16 keypad & onboard IO (no expansion) 8 DC bs (pos/neg)without CsCAN, 8 DC Outputs (pos), 4 ISOLATED analog in (20mA), 2 ISOLATED analog out (20mA)

IC752WFB204 Display Station 2020 Series - w/ touch - 12.1" SVGA (800x600), Pentium 233 MHz, 64 MB RAM, 6.4 GB HD, expansion slots, Ethernet, floppy drive, CD ROM front access, built-in keypad, HMI for CNC, HSSB card, Win NT

MTR-3T21-G-R-B-M-S MTR series metric servo motor with resolver and brake and shaft seal

ZA06B-6136-H201 Beta Dual SVM1-20i FSSB Servo Amp,20/20A

20D-HEID-D0 PowerFlex 700S Heidenhain Encoder Board

20G1AGD361AA0NNNNN PowerFlex 755 AC Packaged Drive

25A-V4P8N104 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T7C4D8 PanelView Plus Terminal

6SE6430-2UD31-8DB0 18.5KW

1492-L35 IEC Term Blck 16.1x100.5x51.8mm SPr Clp

1494C-CM13 Cable Mechanism

軟啟動(dòng)器 3RW44261BC44