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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對(duì)模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對(duì)于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對(duì)常見的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿足對(duì)復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進(jìn)行模具加工前，需要進(jìn)行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進(jìn)行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對(duì)于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對(duì)數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對(duì)于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對(duì)于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

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DeviceNet Products 2706-P44R INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE335DEU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (DE)

RSI Software Products 9371-DOCXENE RSWIRE DOCX DOCUMENT VIEWER

Motion Control MPG-A025-031M24 MOTOR,SERVO,GEAR RATIO 31,100NM,168RPM,MULTI,BRK

Silver Series 1789-SL5 SOFTLOGIX5 SOFTWARE-BASED PROGRAMMABLE CONTROLLER

HE693RTD600 RTD Input, 6 channel, 3-wire, 0.5癈 res., -100 to +850癈 range (Pt-100)

IC660ELB906 PCIM (XT/AT Interface Board) & S/W Driver (IC641GBE647)

QPICGDE0000 10.4" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

ST-5272 STXi Serial Interface module RS-485, 2 Channels,32 Bytes,

20BC205A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1ANC140JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-A8P0C104 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140DDI67300 Quantum 開關(guān)量 DC 輸入, 24點(diǎn), 125 VDC, 3組隔離

284D-FVD4P0B-N-R-3-DB-EMI Cntl Mod. Variable Frequency Drive

E3S-2E4 2m,對(duì)射型 , 晶體管輸出80mA, 電源:12-24VDC水平安裝

1492-SJS TERM BLCK Side Jumper INSLG Sleeve

人機(jī)界面 6AV6545-0CA10-0AX0 TP270-6 觸摸屏，256 色，5.7 英寸，320? 240

6ES78331FA130YA8

1497B-A14-M14-0-N Control Power Transber

1606-XLS480E-3C Power Supply XLS 480 W Power Supply

1769-IA8I CompactLogix 8 Pt 120VAC D/I Iso Module

189-AL11 MCB Accessory Auxiliary Contact

194R-HM1 194R 100-400 A Operating Handle

2090-CPBM7DF-12AA30 MP-Series 30m Power and Brake Cable

2090-XXNPMP-16S20 MP-Series 20 m Length Power Cable

CBL-30-BT-30 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 30 feet

GF-0203R Connecting FlashCable to Fowler (Chinese with RS-232).

IC200TBX210 Tool box, 10 point, (IC200NDR001) 24VDC In/Relay Out, 24VDC Powered (r equires an external 24VDC Power Supply), VersaMax SE (IC200SET001) wit h all software, cables and manuals (IC640VPS002 and IC646MPM001).

IC646TBSPMPS600 Smart Process Monitoring Process+ server 600 loops

IC647NSG000 Siemens AS511 OPC Server

IC693ACC332 TBQC Base for IC693MDL940

IC752CAB201 AB SLC500 cable for DataPanel 150/160/240

IC800VMCP1050 Power cable for 1 kW VersaMotion servo motor- 5 meter

SLC/1746 System 1746-OW8 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-ACPS AC POWER SUPPLY ATX STANDARD