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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號和8點(diǎn)選通信號)。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個(gè)信號,利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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RSI Software Products 9399-APSQS APS QUICK START GUIDE FOR REL 6.01

Motion Control 2098-IPD-005 DRIVE, 2.5A/7.5A, ULTRA5000

ABKSTDN0000/ABD 6" Color STN, TCP Label, 24Vdc, with AB DH Plus,UL,cUL,CE,UL1604

IC220TBK203 TERMINAL STRIP SET, SPRING STYLE, ANALOG OUT

IC752DPJ000 Mature Product, Order Datapanel 160, IC752DSX000. DataPanel J+, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. Includes an integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-ERR Servo Motor Nema34 Flg Explosion-Proof

ZA06B-6073-K214 AHVi Amplifier Motor Encoder Feedback Connector (JF1)

20BE062A0ANNAND0 PowerFlex 700 AC Drive 62 A 60 Hp 20B

20G14NF082JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF014-BL PowerFlex 520 13.8A 480V EMC Filter Kit

2711P-RTBDC2 PanelView Plus DC 2 Pin Terminal Block

FRN110G11S-4CX 160KVA 210A 110KW 3相AC380V/50Hz/60Hz

1492-JC3 2.5 square mm Comb Style Terminal Block

1492-W10 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40742BB35

CPU 模塊 6ES7 677-2AA41-0FL0 CPU 1515SP PC，4 GB RAM，16 GB CFAST，Windows 7 嵌入版 64 位 + HMI 512PT

153H-C43FBD-45 43 A Encl. Smart Mtr Ctrlr CB

1746-A4 SLC 4 Slots Chassis

1786-BNCP CNet Media Barrel Plug-to-Plug TNC

193-T1AA63 0.45-.63 A IEC Bibllic Overload Relay

20-COMM-S PowerFlex RS485 DF1 Comm Adapter

2090-CSBM1DF-10AF10 Kinetix Cable Single DSL 2090-Series

20AC011A3AYNANC1 PowerFlex 70 AC Drive 20A

GA647IFUBSTS GCA iFIX iClientTS User Base Support

GP647IFPLSR00300 GCP iFIX Plus SCADA 300 I/O Srv

IC600BF943RR 4-20mA Analog Output Module (4 channels)

IC647HSTCR5KM Collector Redundancy Option for Historian - Standard Server 5000 Points (M4 Key)

IC647TPR950 CIMPLICITY HMI ProServer 5000 I/O Runtime

IC693PTM101 Power Transducer Module (Includes module, interface, 1m cable)

IC756MDV001J-98 DV Development - Alpha OpenVMS Addt'l User, Japanese, Version 9.8

MicroLogix 1000/1761 System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER

PLC-5/1771 System 1771-NBVC HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CB18P MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

Communications 9351-ICDOC INTERCHANGE DOCUMENTATION SET (RELEASE 6.0)

Operator Interface D6190-6.5.25DE CONTROLVIEW DOS SYS.INSTAL.MANUAL-CVX,RTX(GERMAN)

Support 9358-B03S SUPT RENEWAL CONTRACT FOR 9358B03ENE

Support 9392-CDRSITE DATADISC ENGLISH/ITALIAN BUNDLE

RSI Software Products 9323-L3300DU UPGRADE: IN-SUPT: 6200-3 BOTH TO AI-3 BOTH

RSI Software Products 9301-2SE3500PTU1 REVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-SQLSAPECENE RSSQL FOR SAP SOLUTIONS ENTERPRISE CONNECTOR

Motion Control TL-A2530P-BJ32AA MOTOR, SERVO, 2.6NM, 5000RPM, 17BIT SERIAL FEEDBAC

44A739466 Series 90-30 State Logic CSE331 Upgrade to latest revision

IC200CHS005 I/O CARRIER SPRING STYLE

IC694MDL632 INPUT MODULE 125 VDC 8 POINT POS/NEG LOGIC

MSI-UNIV-WEB-43 Univ Web(RTIP/Dash/Web/Excel)-43

VSPC32-SF VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable.

20BD040A3AYNACC1 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC910AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D012N104 PowerFlex 40P- 5.5 kW (7.5 HP) AC Drive

140NOE77111 Quantum TSX Quantum FactoryCast Web Server Modul

290E-FAP-G1-3 Direct Online Starter

MY2J 24VDC，110VAC，220VAC，2開2閉，觸點(diǎn) 5A

1492-SPM2C050 MCB Supplementary Protector 5 A

軟啟動(dòng)器 3RW30261BB14

電機(jī)啟動(dòng)器 3VU16402MQ00

150-F201FBD Encl. SMC Flex Smart Motor Controller

1732D-IB16M12MINI ArmorBlock 16 Point Input Block

1771-OM 1771 8 Point Digital Output Module

193-ED1DP E1 Plus 3.2-16 A IEC Overload Relay

199-FSMA1 Industrial Relay R-C Surge Suppressor

2090-CPWM7DF-08AA02 MP-Series 2m Standard Power Cable

2094-SE02F-M00-S1 Kinetix 6200/6500 Control Module

DT1009 Industrial Keyboard (for environments with industrial solvents)

GFK-1062 Series 90-70 High Speed Counter Manual (IC697HSC700)

IC210NDR024 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog bs. Not expandable,no LCD/Keypad, no cover.

IC647BSP010 Batch Small Server Pak (10 Units)

IC647PRTHE010M Proficy Portal Historian Edition Client Pack 10 Users (M4 Key)

IC693CPU363CA CPU363 conbal coated. CPU supports 240K of memory, 2 serial ports and up to 4,096 I/O.

IC756ADV000E-99 DV Development - AIX Op Sys, English, Version 9.9

MSI-EFF-25-43 Efficiency Mang Clients 25 Pack-43

SLC/1746 System 1746-RL71 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OV32

Distributed I/O 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE

Application-specific products 9307-RSP32WENE RSPOWER32 WORKS

Operator Interface 2711-NF5 FUNCTION KEY STRIP PV1400 COLOR

Support 9302-NETS SUPT RENEWAL CONTRACT FOR 9302NET

Support 9510-PPKCENS SUPT RENEWAL CONTRACT FOR 9510PPKCEN

DeviceNet Products 1787-PLUG10R DEVICENET 10 POSITION CONNECTOR WITH JACK SCREWS

RSI Software Products 9301-2SE3350ZHU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (NZ)

RSI Software Products 9326-AD10UENE RSAUTOMATION DESKTOP 10 USER

Motion Control MPG-A004-031S24 MOTOR,SERVO,GEAR RATIO 31,14NM,194RPM,SINGL,BRK

Silver Series 1756-L1M3 LOGIX5550 PROCESSOR WITH 2MBYTE EXPANSION MEMORY

HE693IBMOIU-57B Personal Computer Programming Utility for all Release 3.0 OIUs

IC648MNT101 InfoLink CD-ROM (IC690CDR002) One Year Subbion Renewal

QPI31200E2P QUICKPANEL MONOCHROME 9"

ST-4491 STXi analog output module 1 Channel, 0~10V, 12bit, Manual type

20BC170A0AYNANC1 PowerFlex 700 AC Drive 20B

20F1AGC302JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-V2P3N104 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive

140DAI55300 Quantum 開關(guān)量AC輸入,32點(diǎn),115VAC,8點(diǎn)成組隔離

284D-FVD2P3B-N-R-3-DB-EMI Cntl Mod. Variable Frequency Drive

E3JK-DS30M1 30cm,擴(kuò)散反射式,觸點(diǎn)輸出3A 電源:24-240V AC/DC

1492-RXIMTS4024-32R Solid State Relay Dgtl Interface Module

人機(jī)界面 6ES7810-4CC07-0YA5 "STEP7 V5.3"

6ES78221AA030YC5

1497B-A11-M12-0-N Control Power Transber

1606-XLS240-UPSC 1606 Power Supply