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增材制造驅(qū)動創(chuàng)新設(shè)計

RenAM 500Q的主要驅(qū)動力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會動態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計。此外，四個激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個加工區(qū)域設(shè)置有四個激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動配件重新定位刷粉器、縮短設(shè)置時間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個激光器加工一個或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時加工多個相鄰零件時需格外小心，因?yàn)榧庸ひ粋€零件排放的廢氣可能會影響另一個零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個激光器加工同一個零件，并且由于雷尼紹RenAM 500Q的每個激光器都能覆蓋整個金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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Distributed I/O 1797-TB3S 3-WIRE EX TERMINAL BASE - SPRING CLAMP

Operator Interface 2711P-B6C20D PV PLUS 600 COLOR, KEY/TOUCH, ETHERNET, DC PS

Support 9323-PA1IR SUPT REINSTATEMENT CONTRACT FOR 9323PA1I

Support 9358-HSTS2500S SUPT RENEWAL CONTRACT FOR 9358HSTS2500

Support F1772-LXPSERB FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7FRE RSLOGIX 5000 STD. TO PRO UPGRADE, FRENCH

RSI Software Products 9305-RSVADDCESE RSVIEW32 ACTIVE DISPLAY DEDICATED CLIENT (SPANISH)

RSI Software Products 9358-RTI03E RTI DATA COLLECTOR (3 CONFIGURATION)

Motion Control 2092-DA4 DRIVE, 10.7A/24.8A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0143-B075#7008 A12/3000 Servo Motor, 64K Serial Encoder

IC200UDD110 28 point; (16) 24VDC In, (12) 24VDC Out (6) 1.0 A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BUU014 VT100 Upgrade for Datapanel K

MTR-1454-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

ZA06B-0114-B503 B0.4/5000is servo motor with 24 VDC brake and 64k serial encoder

20BD3P4A3AYNACD0 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B032 PowerFlex 520 7.5kW (10Hp) Power Module

372ESS47001 Quantum CONCEPT EFB 升級軟件

FRN 7.5E1S-4C 13 KVA 18 A 7.5KW 3相AC380V/50Hz/60Hz

E50S8-2500-6-L5

1492-SPM3C400-N MCB Supplementary Protector 40 A

軟啟動器 3RW40461BB05

模擬量輸入信號板 6ES7 231-4HA30-0XB0 SB 1231 AI 1 x 12 位

150-SC2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-VHSC24 POINT I/O Very High Speed Counter Module

1783-SFP1GSX 1000SX SFP Fiber Transceiver

193-ESM-VIG-30A-T E300/E200 30 Amp Sensing Module

20-750-I2B-E510F500 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA20 MP-Series 20m Servo Power Cable

2099-K7KCK-1 CONNECTOR KIT FOR KINETIX 7000

GA647IFESGDV00150 GCA iFIX Optn: ESig & ERec 150 I/O Dev

GP-2102NTSB GagePort Digital NT 2-port b - Sales BOM.

IC5007TBX0010 PanelPC 17 inch Perbance Unit with Windows XP

IC647HSTCC100KM Calculation Collector for Historian - Standard Server 100000 Points (M4 Key)

IC647STR002 "Scheduler Training 2 days, per person"

IC693MDL748 48VDC Output, 0.5 Amps, Positive Logic (8 points)

IC756LDV000E-99 DV Development - Inb/Linux RedHat Op Sys, English, Version 9.9

Pico Controllers 1760-IB12XOB4IOF 12 DC IN 4 TRANS OUT AIAO

PLC-5/1771 System 1771-OBDK CONFORMALLY COATED, 10-60V DC OUTPUT MODULE

Distributed I/O 1791P-8V8P PROFIBUS 24VDC CBLK I/O,8 IN SRCE 8 OUT SINK,BASE

Communications 1786-BNC IMPROVED CONTROLNET RG6 COAXIAL CONNECTOR

Operator Interface 2706-PDHPM DH+ COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB025AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB025AENE