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增材制造驅(qū)動創(chuàng)新設(shè)計

RenAM 500Q的主要驅(qū)動力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會動態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時光斑尺寸保持不變。要在粉末床上實現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計。此外，四個激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個加工區(qū)域設(shè)置有四個激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實現(xiàn)，這些進(jìn)步包括使用精密運動配件重新定位刷粉器、縮短設(shè)置時間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點是讓每個激光器加工一個或一組獨立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時加工多個相鄰零件時需格外小心，因為加工一個零件排放的廢氣可能會影響另一個零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個激光器加工同一個零件，并且由于雷尼紹RenAM 500Q的每個激光器都能覆蓋整個金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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GC647IFPLDV00300 GCC iFIX Plus SCADA 300 I/O Dev

IC200CBL510 I/O Expansion cable, 1 meter long

IC646MPP001 Logic Developer PLC Professional

IC647IFPRSR00900K iFIX Profsnl SCADA 900 I/O Server (M1 Kit Part)

IC660TSA100 Terminal Assembly for IC660BBA100

IC697CPM914RR CPU, 32 MHz, 12K Discrete I/O, 512K RAM (Expandable), 80486DX

IC800MCUB12310XN 175 oz-in stepping Motorcube with pulse/direction interface

ControlLogix/1756 System 1756-OA8D 74-132 VAC DIAGNOSTIC OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10BRH4D VVCE 1000, KEY/TOUCH, STD MEM, ENET, DC

Process Control 9358-PBPCNT30ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 30 UNITS

Operator Interface 2711P-RBB7 PV PLUS 700 KEY/TOUCH REPLACEMENT BEZEL

Support 9355-TKTOPCR SUPT REINSTATEMENT CONTRACT FOR 9355TKTOPC

Support 9351-OSFRTR SUPT REINSTATEMENT CONTRACT FOR 9351OSFRT

ControlNet Products 1786-FSKIT V-PIN CONNECTOR KIT

RSI Software Products 9301-2SE2400DEU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9355-WABGWEU3 UPGRADE IN-SUPT RSLINX PRO TO RSLINX GW

Motion Control MPL-A320H-HJ22AA MOTOR,SERVO,2.94NM,3500RPM,ENCDR,230V,4.0KG

Motion Control 2090-DANPT-16S05 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 0

BC647MPSU01 Logic Developer PLC Standard Edition - Upgrade from LogicMaster, VersaPro, or CIMPLICITY Control. Includes Proficy GlobalCare Complete and a hardware key

IC5005TBW2000 Discontinued - Order a BC5002TBW0000 & Appropriate CIM PE License

IC800MCUB12210XD Stepping Motor Cube, 100 oz-in with DeviceNet Option, NEMA 23

OC647IFDBTKTC iFIX Optn: Database Dynamo Toolkit (M1Component Part)

20AD022A3AYNANC1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC260A0ENNANANE PowerFlex 700S AC Drive 20D

20G1ANF061JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D6P0N114 PowerFlex 527 2.2kW (3Hp) AC Drive

280-PWRM22A-M8 ArmorConnect 4 Meter M22 Patchcord

FX1S-10MT-D 直流主機(jī)6入/4出 晶體管輸出

1492-M5X5H1-20 Connection Products

1494H-DN3H2 Heavy Duty Fusible Safety Switch

軟啟動器 3RW44456BC36

ET 200SP 6ES7193-6BP00-0DA0 基座單元 BU15-P16+A0+2D，類型A0，直插式端子，用于新負(fù)載組，15mm寬

1585D-M4TBDM-60 Micro D-Code, QD Style Ethernet Media

1756-EN2TXT CLX ENET/IP MODULE - TP, X-ENVT

1794-OE8H Flex 8 Point Analog Output Module

194E-CA63EX-PE-TN 194E Load switch

2090-CBKS8-16AA03 Kinetix 6000M manual brake release cable

2090-DANFCT-S15 TL-Series 15m Feedback Cable

ABICTDE0000/ABR 10.5 inch Color TFT/ TCP Label/ 24 Vdc/ with AB Remote I/O Plus/ UL/ cUL/ CE/ UL1604

GC646PCMS05 GlobalCare Complete for Change Management Electronic Signature Module 5 Pack

HE697RTM701 RTU master/slave module

IC630MDL368RR Analog Output Module, 0-10Vdc (2 channels)

IC647HSTSS750KM Historian Standard Server 750,000 Points (M4 Key)

IC660BLD020 Cover w/Label for IC660BBD020

IC695ALG808CA RX3i Isolated Analog Output module conbal coated, 8 channels, that is configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WET100E-22 Custom Editor Toolkit, English, Version 2.2