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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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22B-D017F104 PowerFlex 40 7.5 kW (10 Hp) AC Drive

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284E-FVD2P3Z-10-RR-3-DB1-EMI EtherNet Variable Frequency Drive

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1492-SPM1B320-N MCB Supplementary Protector 32 A

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194R-N30-1753 Non-Fused 194R Disconnect Switch

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GF-3017R Connecting FlashCable to Chatillon DTG Series.

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IC646TPR150 ProServer 150 I/O Point Runtime System

IC647OPXM OPX:Opto 22 Mistic

IC693ALG442 Analog Combo Module 4IN/2OUT

IC752DSX000 DataPanel 160, GE Fanuc Label, 240x64 LCD display w/ LED backlight. In cludes integrated keypad for data entry. No touch capability. Various sizes of text, bitmaps, bar graphs. Supports limited PC/104 capability . UL, cUL, CE, UL1604

IC980GEWTECT-20 Monitoring Equipment, AT Translator Opt

SLC/1746 System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER

Industrial Computers 6186-M17ALTC VERSAVIEW 17 INCH MONITOR, CAPACITIVE TOUCH SCREEN

Application-specific products 1404-M405B-DNT MASTER MODULE- PQ 24V POWER SUPPLY DNET COM

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1492-PD3C163 380 A Power Distribution Block

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1761-CBL-AC00 MicroLogix Cable

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IC647MB1C MB1:Modicon Modbus I

IC670PBI001 Profibus Bus Interface Unit, DP 12M Baud

IC697MDL654 48 Vdc Input, Positive/Negative Logic (32 Points)

IC800SLMCONKITZ Connector kit for 30 Watt to 750 Watt S-series servo motor without brake

ControlLogix/1756 System 1751-SLBP SYNCHLINK FIBER BYPASS SWITCH BLOCK

Industrial Computers 6182H-15BEH4D VVCE 1500, KEY/TOUCH, EXT MEM, ENET, DC

Process Control 1757-DNBEXP02 DEVICENET MODULE EXPANSION, 1-2 MAX

Operator Interface 2711P-ST15T PANELVIEW PLUS 1500 TOUCH STARTER KIT

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ControlNet Products 1734-TB3SQ10 TEN 12-POSITION IP20 SPRING TERNIMAL BASES

RSI Software Products 9301-2SE240FRU3R RSVIEW32 WORKS 150-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-B60U1R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 03 TO 60

Motion Control MPL-A430P-MK22AA MOTOR,SERVO,5.42 NM,5000RPM,MULTI,230V,6.4KG

Motion Control 2090-UXNFDN23-K09 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,9M

CBL-15-MP-10 Power Cable, MTR-1Nxx SPLASHPROOF Stepping Motors, 10 Ft.

IC610MDL185RR U.L. Listed 115Vac Output (6 points)

IC800SLCEV050 Encoder Cable, 1000 W SL Servo Motor, 5 Meters

OC647IFINTTKTC iFIX Optn: Integration Toolkit (M1Component Part)

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